UPPER INSTRUMENT PANEL(for Sedan) REASSEMBLY

PROCEDURE

  1. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH

    1. Install the No. 1 defroster nozzle garnish with the 8 screws <B>.

      B334346
  2. INSTALL NO. 1 SIDE DEFROSTER NOZZLE

    1. B334345

      Engage the 5 claws to install the No. 1 side defroster nozzle.

  3. INSTALL NO. 2 SIDE DEFROSTER NOZZLE

    Tip:

    Use the same procedure as for the No. 1 side defroster nozzle.

  4. INSTALL NO. 1 INSTRUMENT PANEL CUSHION

    1. Remove the release paper from a new No. 1 instrument panel cushion.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the No. 1 instrument panel cushion as shown in the illustration.

      B445219C01

      *a

      Alignment Mark

      -

      -

      Tip:
      • Install the ends of the No. 1 instrument panel cushion so that they are within the standard dimension (A) shown in the illustration.

      • Install the No. 1 instrument panel cushion between the alignment mark and the edge of the upper instrument panel assembly (B).

      Table 1. Standard Dimension

      Area

      Dimension

      A

      0 to 10 mm (0 to 0.394 in.)

    3. Remove the release paper from a new No. 1 instrument panel cushion.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Install the No. 1 instrument panel cushion as shown in the illustration.

      B445220C01

      *a

      Alignment Mark

      -

      -

      Tip:
      • Install the ends of the No. 1 instrument panel cushion so that they are within the standard dimension (A) shown in the illustration.

      • Install the No. 1 instrument panel cushion between the alignment mark and the edge of the upper instrument panel assembly (B).

      Table 2. Standard Dimension

      Area

      Dimension

      A

      0 to 10 mm (0 to 0.394 in.)

  5. INSTALL NO. 4 INSTRUMENT PANEL CUSHION

    1. Remove the release paper from 2 new No. 4 instrument panel cushions.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the 2 No. 4 instrument panel cushions.

      B445215C01

      *a

      Marking

      -

      -

      Tip:

      Install each No. 4 instrument panel cushion so that it is within the markings shown in the illustration.

  6. INSTALL NO. 5 INSTRUMENT PANEL CUSHION

    1. Remove the release paper from 2 new No. 5 instrument panel cushions.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the 2 No. 5 instrument panel cushions.

      B445216C01

      *a

      Marking

      -

      -

      Tip:

      Install each No. 5 instrument panel cushion so that it is within the markings shown in the illustration.

  7. INSTALL NO. 2 INSTRUMENT PANEL WIRE

    1. for Manual Air Conditioning System:

      1. B445211

        Engage the 6 clamps to install the No. 2 instrument panel wire.

    2. for Automatic Air Conditioning System:

      1. B445212

        Engage the 10 clamps to install the No. 2 instrument panel wire.

  8. INSTALL NAVIGATION ANTENNA ASSEMBLY (w/ Navigation System)

  9. INSTALL NO. 2 INSTRUMENT PANEL CUSHION

    1. for LHD:

      1. Using hot-melt glue, install a new No. 2 instrument panel cushion.

        B352290C01

        *a

        Marking

        *b

        Hot-melt Glue Application Location

        Tip:

        Install the No. 2 instrument panel cushion so that it is within the markings shown in the illustration.

        Table 3. Standard Dimension

        Area

        Dimension

        A

        35 mm (1.3780 in.)

        B

        45 mm (1.7717 in.)

        C

        68 mm (2.6772 in.)

        D

        35 mm (1.3780 in.)

        E

        30 mm (1.1811 in.)

        F

        25 mm (0.9843 in.)

    2. for RHD:

      1. Using hot-melt glue, install a new No. 2 instrument panel cushion.

        B352291C01

        *a

        Marking

        *b

        Hot-melt Glue Application Location

        Tip:

        Install the No. 2 instrument panel cushion so that it is within the markings shown in the illustration.

        Table 4. Standard Dimension

        Area

        Dimension

        A

        25 mm (0.9843 in.)

        B

        30 mm (1.1811 in.)

        C

        50 mm (1.9685 in.)

        D

        38 mm (1.4961 in.)

        E

        45 mm (1.7717 in.)

        F

        35 mm (1.3780 in.)

  10. INSTALL INSTRUMENT CLUSTER FINISH PANEL RETAINER

    1. B334340

      Install the instrument cluster finish panel retainer with the 4 screws <B>.

  11. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY

    1. B334339

      Install the center instrument panel register assembly with the 7 screws <B>.

    2. B334338

      Connect the connector.

  12. INSTALL AUTOMATIC LIGHT CONTROL SENSOR (w/ Automatic Light Control System)

  13. INSTALL COOLER (SOLAR SENSOR) THERMISTOR (for Automatic Air Conditioning System)

  14. INSTALL INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

  15. INSTALL NO. 2 HEATER TO REGISTER DUCT

    1. B352226

      Install the No. 2 heater to register duct with the 3 screws <B>.

  16. INSTALL NO. 1 HEATER TO REGISTER DUCT

    1. B352225

      Install the No. 1 heater to register duct with the 4 screws <B>.

  17. INSTALL DEFROSTER NOZZLE ASSEMBLY

    1. B334364

      Engage the 6 guides as shown in the illustration.

    2. B334289

      Install the defroster nozzle assembly with the 3 screws <B>.