ROOF SUNSHADE REASSEMBLY

PROCEDURE


  1. INSTALL NO. 2 SUNSHADE TRIM SUB-ASSEMBLY

    Tech Tips

    Perform this procedure only when the No. 2 sunshade trim sub-assembly needs to be replaced.


    1. Remove the tape from a new No. 2 sunshade trim sub-assembly.

    2. A005DPUE03
      Text in Illustration
      *1 Circular Hole
      *2 Hexagonal Part

      Place a socket wrench on the hexagonal part shown in the illustration and turn the No. 2 sunshade trim assembly 17 times in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips

      Torque: 0.23 N*m (2.35 kgf*cm, 2.04 in.*lbf)

    3. Insert a 2.5 mm hexagon wrench into the circular hole of the No. 2 sunshade trim assembly as shown in the illustration.

      Note

      Make sure that the hexagon wrench does not fall out when installing the No. 2 sunshade trim assembly.

    4. A005ARLE03
      Text in Illustration
      *1 Guide
      *2 Pin

      As shown in the illustration, insert the guide so that the hexagon wrench is upright.

    5. Press the pin in the direction indicated by the arrow (1) shown in the illustration.

    6. Slide the No. 2 sunshade trim sub-assembly in the direction indicated by the arrow (2) shown in the illustration to install it.

    7. Remove the 2.5 mm hexagon wrench.

      Tech Tips

      Use the same procedure for the other side sunshade trim.

  2. INSTALL SUNSHADE TRIM SUB-ASSEMBLY


    1. Wrap the sunshade cover as shown in the illustration.

      A005DSTE03
      Text in Illustration
      *1 Sunshade Cover *2 End of Sunshade Cover

    2. Insert the ends of the sunshade cover to the slide roof rail sub-assembly.

    3. Using a T20 "TORX" socket wrench, install the sunshade trim sub-assembly to the slide roof rail sub-assembly with the 4 "TORX" screws.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Temporary install the 8 screws.

    5. Perform a gap check.


      1. Check that the clearance between each front sliding roof bracket plate and the sliding roof rail sub-assembly are as specified.

        A005DPLE01
        Text in Illustration
        *1 Sliding Roof Bracket Plate *2 Sliding Roof Rail Sub-assembly
        A005CQU Front - -
        Standard
        The clearance measurements of (a) and (b) shown in the illustration should be the same for both sliding roof bracket plates.
        Reference Dimension
        Measurement (a) and (b): 1.5 mm

        Note

        If the clearance measurements are not the same, the sliding roof bracket plate and sliding roof rail sub-assembly may interfere with each other and cause noise.

      2. Tighten the 4 screws.

        Torque:
        2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

      3. Check that the clearance between each rear sliding roof bracket plate and the sliding roof rail sub-assembly are as specified.

        A005CYVE01
        Text in Illustration
        *1 Sliding Roof Bracket Plate *2 Sliding Roof Rail Sub-assembly
        A005CQU Front - -
        Standard
        The clearance measurements of (a) and (b) shown in the illustration should be the same for both sliding roof bracket plates.
        Reference Dimension
        Measurement (a) and (b): 1.5 mm

        Note

        If the clearance measurements are not the same, the sliding roof bracket plate and sliding roof rail sub-assembly may interfere with each other and cause noise.

      4. Tighten the 4 screws.

        Torque:
        2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  3. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY


    1. A005AJA

      Install the sliding roof drive gear assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL CONNECTOR WIRE


    1. A0059MU

      Engage the 3 clamps.

    2. Connect the connector to install the connector wire.

  5. INSTALL NO. 2 SUNSHADE GARNISH LH


    1. A005CA9

      Install the No. 2 sunshade garnish LH with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  6. INSTALL NO. 2 SUNSHADE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  7. INSTALL NO. 1 SUNSHADE GARNISH LH


    1. A005EBE

      Install the No. 1 sunshade garnish LH with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  8. INSTALL NO. 1 SUNSHADE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.