CLUTCH SYSTEM


  1. OUTLINE


    1. A dry type single plate clutch, which is operated by hydraulic pressure, is used.

    2. A low-peak effort clutch type clutch cover*1 or self-adjusting type clutch cover*2 is used on models with a 1GD-FTV high version or 2GD-FTV high version engine.


      • *1: Toyota Motor Thailand Co., Ltd. (TMT) made

      • *2: Toyota South Africa Motors (Pty) Ltd. (TSAM) made

    3. A resin clutch master cylinder is used. Also, on models with the intelligent Manual Transmission (iMT) system, an integrated clutch stroke sensor type master cylinder assembly is used.

    4. A clutch accumulator assembly is used on diesel engine models.

    5. A clutch pedal with turnover spring is used on models with a 1GD-FTV, 2GD-FTV, 1KD-FTV or 2KD-FTV high version engine.

    6. A clutch start system is used.

      Figure 1. Models with 1TR-FE Engine

      B0020BHC01
      *A TMT Made Models *B TSAM Made Models

      Figure 2. Models with 2TR-FE Engine

      B0020JA

      Figure 3. Models with 1GD-FTV Low Version or 2GD-FTV Low Version Engine

      B0020L4C01
      *A TMT Made Models *B TSAM Made Models

      Figure 4. Models with 1GD-FTV High Version or 2GD-FTV High Version Engine

      B0020GCC01
      *A TMT Made Models *B TSAM Made Models

      Figure 5. Models with 1KD-FTV Engine

      B0020D1C01
      *A TMT Made Models *B TSAM Made Models

      Figure 6. Models with 2KD-FTV Low Version Engine

      B0020G6C01
      *A TMT Made Models *B TSAM Made Models

      Figure 7. Models with 2KD-FTV High Version Engine

      B0020O7C01
      *A TMT Made Models *B TSAM Made Models

      Figure 8. Models with 5L-E Engine

      B0020IR

  2. SPECIFICATION


    1. Models with 1TR-FE Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 4900 N
      Clutch Disc Facing Size* 236.0 mm x 150.0 mm (9.3 in. x 5.9 in.)
      Master Cylinder Type Plunger
      Cylinder Diameter 15.87 mm (0.62 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 22.2 mm (0.87 in.)
      Clutch Pedal Without Turnover Spring

      Tech Tips

      *: Outer diameter x inner diameter

    2. Models with 2TR-FE Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 6370 N
      Clutch Disc Facing Size* 250.0 mm x 160.0 mm (9.8 in. x 6.3 in.)
      Master Cylinder Type Plunger
      Cylinder Diameter 15.87 mm (0.62 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 22.2 mm (0.87 in.)
      Clutch Pedal Without Turnover Spring

      Tech Tips

      *: Outer diameter x inner diameter

    3. Models with 1GD-FTV Low Version Engine or 2GD-FTV Low Version Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 7850 N
      Clutch Disc Facing Size*1

      275.0 mm x 175.0 mm (10.8 in. x 6.9 in.)*2

      275.0 mm x 180.0 mm (10.8 in. x 7.1 in.)*3
      Master Cylinder Type Plunger
      Cylinder Diameter 19.05 mm (0.75 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 23.81 mm (0.94 in.)
      Clutch Pedal With Turnover Spring

      Tech Tips

      *1: Outer diameter x inner diameter

      *2: TMT made models

      *3: TSAM made models

    4. Models with 1GD-FTV High Version Engine or 2GD-FTV High Version Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type

      Low-peak Effort Clutch*1

      Self-adjusting*2
      Installed Load

      9300 N*1

      10300 N*2
      Clutch Disc Facing Size*3

      275.0 mm x 175.0 mm (10.8 in. x 6.9 in.)*1

      275.0 mm x 180.0 mm (10.8 in. x 7.1 in.)*2
      Master Cylinder Type Plunger
      Cylinder Diameter 19.05 mm (0.75 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 22.2 mm (0.87 in.)
      Clutch Pedal With Turnover Spring

      Tech Tips

      *1: TMT made models

      *2: TSAM made models

      *3: Outer diameter x inner diameter

    5. Models with 1KD-FTV Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 7850 N
      Clutch Disc Facing Size*1

      275.0 mm x 175.0 mm (10.8 in. x 6.9 in.)*2

      275.0 mm x 180.0 mm (10.8 in. x 7.1 in.)*3
      Master Cylinder Type Plunger
      Cylinder Diameter 19.05 mm (0.75 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 23.81 mm (0.94 in.)
      Clutch Pedal With Turnover Spring

      Tech Tips

      *1: Outer diameter x inner diameter

      *2: TMT made models

      *3: TSAM made models

    6. Models with 2KD-FTV Low Version Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 5400 N
      Clutch Disc Facing Size* 236.0 mm x 150.0 mm (9.3 in. x 5.9 in.)
      Master Cylinder Type Plunger
      Cylinder Diameter 15.87 mm (0.62 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 22.2 mm (0.87 in.)
      Clutch Pedal Without Turnover Spring

      Tech Tips

      *: Outer diameter x inner diameter

    7. Models with 2KD-FTV High Version Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load

      6500 N*1

      6350 N*2
      Clutch Disc Facing Size*3

      260.0 mm x 170.0 mm (10.2 in. x 6.7 in.)*1

      260.0 mm x 180.0 mm (10.2 in. x 7.1 in.)*2
      Master Cylinder Type Plunger
      Cylinder Diameter 19.05 mm (0.75 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 23.81 mm (0.94 in.)
      Clutch Pedal With Turnover Spring

      Tech Tips

      *1: TMT made models

      *2: TSAM made models

      *3: Outer diameter x inner diameter

    8. Models with 5L-E Engine

      Clutch Type Single Dry Plate, Diaphragm
      Operation Hydraulic
      Clutch Cover Type Conventional
      Installed Load 5400 N
      Clutch Disc Facing Size* 236.0 mm x 150.0 mm (9.3 in. x 5.9 in.)
      Master Cylinder Type Plunger
      Cylinder Diameter 15.87 mm (0.62 in.)
      Release Cylinder Type Conventional
      Cylinder Diameter 22.2 mm (0.87 in.)
      Clutch Pedal Without Turnover Spring

      Tech Tips

      *: Outer diameter x inner diameter