EXHAUST PIPE (for Super Long Wheelbase) INSTALLATION


  1. INSTALL EXHAUST PIPE ASSEMBLY TAIL


    1. Connect the exhaust pipe support, and install the exhaust pipe assembly tail.

  2. INSTALL EXHAUST PIPE ASSEMBLY CENTER


    1. Connect the exhaust pipe supports and install the exhaust pipe assembly center and a new gasket with the 2 bolts to the exhaust pipe assembly tail.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  3. INSTALL EXHAUST PIPE ASSEMBLY FRONT


    1. Inspect the compression spring.


      1. B007PNQ

        Using vernier calipers, measure the free length of the compression springs.

        Minimum length
        40.5mm(1.594 in.)

        Tech Tips

        If the free length is less than the minimum, replace the compression spring.

    2. B007R45E03

      Install the gasket.


      1. Fully insert a new gasket to the exhaust manifold by hand.

      2. Using a wooden block, uniformly strike the gasket so that the gasket and exhaust manifold are properly fit.

        Note


        • Be careful with the installation direction of the gasket.

        • Do not reuse the gasket.

        • Do not damage the gasket.

        • To ensure a proper seal, do not use the exhaust pipe assembly front to force the gasket onto the front exhaust manifold.

    3. Connect the exhaust pipe support, and install the exhaust pipe assembly front and a new gasket with the 4 bolts, 2 compression springs and 2nuts.

      Torque:
      Exhaust manifold side
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Exhaust pipe assembly center side
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      After installation, check that the clearance is almost same at any point between the flanges of the exhaust manifold and exhaust pipe assembly front .

  4. CHECK FOR EXHAUST GAS LEAKS