TRANSFER CASE REAR OIL SEAL REPLACEMENT

PROCEDURE

  1. DRAIN TRANSFER OIL

    Click here

  2. REMOVE REAR PROPELLER SHAFT ASSEMBLY

    1. Remove the rear propeller shaft (Click here).

  3. REMOVE REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

    Click here

  4. REMOVE REAR TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

    Click here

  5. REMOVE TRANSFER CASE REAR OIL SEAL

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    1. Using SST, tap out the oil seal.

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      Note:

      Be careful not to damage the oil seal and rear case contact surface.

  6. INSTALL TRANSFER CASE REAR OIL SEAL

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    1. Coat the lip of a new oil seal with MP grease.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the case upper surface.

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  7. INSTALL REAR TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

    Click hereClick here

  8. INSTALL REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

    Click hereClick here

  9. INSTALL PROPELLER SHAFT ASSEMBLY

    1. Install the rear propeller shaft (Click here).

  10. ADD TRANSFER OIL

    Click here

  11. CHECK FOR TRANSFER OIL LEAK