CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. INSTALL SPARK PLUG TUBE

    Note

    When using a new cylinder head, the spark plug tubes must be replaced.


    1. A005D02E02
      *1 1.0 to 3.0 mm
      *2 1.0 to 13.0 mm (0.0394 to 0.512 in.)

      Apply adhesive onto the shaded area of a new spark plug tube.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Standard application width
      1.0 to 3.0 mm (0.0394 to 0.118 in.)

      Note


      • Install the spark plug tube within 3 minutes of applying adhesive.

      • Be careful not to deform the spark plug tube.

      • Be careful not to expose the seal to coolant for at least 1 hour after installing the tube.

    2. A005F3WE04
      Text in Illustration
      *a Cylinder Head Casting Surface

      Using a wooden block and a hammer, tap in the spark plug tube to the specified protrusion height.

      Standard protrusion height
      122 mm (4.80 in.)

      Note

      To avoid tapping in the spark plug tube too far, measure the protrusion height while tapping it.

  2. INSTALL STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E8 "TORX" socket, install the stud bolts.

      A005BMYE01
      Text in Illustration
      *a Intake Side: *b Exhaust Side:
      Torque:
      9.5 N*m  { 97 kgf*cm, 84 in.*lbf }

  3. INSTALL NO. 2 STRAIGHT SCREW PLUG

    Note

    If water leaks from the straight screw plug or the plug is corroded, replace it.


    1. A005BO3

      Using a 10 mm straight hexagon wrench, install 3 new gaskets and the 3 straight screw plugs.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  4. INSTALL VALVE SPRING SEAT


    1. Install the valve spring seats to the cylinder head.

  5. INSTALL VALVE STEM OIL SEAL


    1. A005C0ZE08
      Text in Illustration
      *a Intake Side:
      *b Exhaust Side:
      *c Gray
      *d Black

      Apply a light coat of engine oil to a new oil seal.

      Note

      Pay close attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal to the exhaust side or installing the exhaust oil seal to the intake side can cause installation problems later.

      Tech Tips

      The intake valve oil seal is gray and the exhaust valve oil seal is black.

    2. A005BNZE02
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Using SST, push on the oil seal.

      SST
      09201-41020

      Note

      Failure to use SST will cause the seal to be damaged or improperly seated.

  6. INSTALL INTAKE VALVE

    A005DUTE01

    Tech Tips

    Type A and Type B can be distinguished by the shape of the compression spring.

    Text in Illustration
    *A Type A
    *B Type B
    *1 No. 1 Valve Rocker Arm Sub-assembly
    *2 Valve Spring Retainer
    *3 Compression Spring
    *4 Valve Lash Adjuster Assembly
    Type Compression Spring Shape
    A Straight
    B Tapered

    1. Type A:


      1. Place the cylinder head on wooden blocks.

      2. A005CZEE06
        *1 30 mm or more

        Apply engine oil to each valve over an area 30 mm (1.18 in.) or more from its tip as shown in the illustration.

      3. Install the valve, compression spring and spring retainer to the cylinder head.

        Note

        Install the same parts in the same combination to the original locations.

      4. A005D7LE02

        Using SST, compress the spring and install the valve retainer locks.

        SST
        09202-70020   ( 09202-00010 )
      5. A005DVB

        Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the valve stem tip.

        • Be careful not to damage the retainer.

    2. Type B:


      1. Place the cylinder head on wooden blocks.

      2. A005CZEE06
        *1 30 mm or more

        Apply engine oil to each valve over an area 30 mm (1.18 in.) or more from its tip as shown in the illustration.

      3. A005EZJE01
        Text in Illustration
        *1 Compression Spring
        *2 Valve Spring Retainer
        *3 Cylinder Head
        *a Upper Side

        Install the valve, compression spring and spring retainer to the cylinder head.

        Note


        • Install the compression spring with its taper side facing upward (towards the valve spring retainer).

        • Install the same parts in the same combination to the original locations.

      4. A005BQYE01

        Using SST, compress the spring and install the valve retainer locks.

        SST
        09202-70020
        09202-00020
      5. A005C8Y

        Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the valve stem tip.

        • Be careful not to damage the retainer.

  7. INSTALL EXHAUST VALVE

    A005DUTE01

    Tech Tips

    Type A and Type B can be distinguished by the shape of the compression spring.

    Text in Illustration
    *A Type A
    *B Type B
    *1 No. 1 Valve Rocker Arm Sub-assembly
    *2 Valve Spring Retainer
    *3 Compression Spring
    *4 Valve Lash Adjuster Assembly
    Type Compression Spring Shape
    A Straight
    B Tapered

    1. Type A:


      1. Place the cylinder head on wooden blocks.

      2. A005A32E05
        *1 30 mm or more

        Apply engine oil to each valve over an area 30 mm (1.18 in.) or more from its tip as shown in the illustration.

      3. Install the valve, compression spring and spring retainer to the cylinder head.

        Note

        Install the same parts in the same combination to the original locations.

      4. A005D3OE02

        Using SST, compress the spring and install the valve retainer locks.

        SST
        09202-70020   ( 09202-00010 )
      5. A005EBS

        Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the valve stem tip.

        • Be careful not to damage the retainer.

    2. Type B:


      1. Place the cylinder head on wooden blocks.

      2. A005A32E05
        *1 30 mm or more

        Apply engine oil to each valve over an area 30 mm (1.18 in.) or more from its tip as shown in the illustration.

      3. A005EZJE01
        Text in Illustration
        *1 Compression Spring
        *2 Valve Spring Retainer
        *3 Cylinder Head
        *a Upper Side

        Install the valve, compression spring and spring retainer to the cylinder head.

        Note


        • Install the compression spring with its taper side facing upward (towards the valve spring retainer).

        • Install the same parts in the same combination to the original locations.

      4. A005AQXE01

        Using SST, compress the spring and install the valve retainer locks.

        SST
        09202-70020
        09202-00020
      5. A005BU6

        Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the valve stem tip.

        • Be careful not to damage the retainer.