STARTER (for 1.7 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01DZQJ

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. A01E09T

      Using a T25 "TORX" socket wrench, remove the 3 screws holding the magnet starter switch to the starter drive housing.

    3. Remove the magnet starter switch.

    4. Remove the return spring.

    5. A01E00VE01

      Remove the plunger from the pinion drive lever.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01E1XO

      Remove the 2 bolts and starter yoke from the starter drive housing.

    2. A01E0T6

      Remove the plate from the planet carrier.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01DZAW

      Hold the starter yoke assembly between aluminum plates in a vise.

      Note

      Do not damage the starter yoke assembly.

    2. Remove the 2 screws and starter commutator end frame cover from the starter commutator end frame.

    3. A01DZ8HE01

      Remove the slotted washer.

    4. A01DYDBE01

      Remove the washer.

    5. Remove the starter commutator end frame from the starter yoke.

    6. A01DVF5E02

      Remove the starter brush holder from the starter armature.

      Note

      Do not pull on the rubber part.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01E2O4E01

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01DYW4

      Remove the 3 planetary gears from the planet carrier.

    2. A01E25EE01

      Remove the starter center bearing clutch, pinion drive lever and cover from the starter drive housing.

    3. A01DYV5E01

      Using a screwdriver, move the pinion stop collar to the starter clutch.

    4. A01E04IE01

      Using a screwdriver, remove the snap ring.

    5. A01DXM1

      Remove the pinion stop collar and starter clutch from the planet carrier shaft.

  6. REMOVE PLANET CARRIER SHAFT SUB-ASSEMBLY


    1. A01DYUS

      Using 2 screwdrivers and a hammer, tap off the snap ring from the planet carrier shaft.

    2. Remove the washer from the planet carrier shaft.

    3. A01DVQSE01

      Remove the planet carrier shaft from the planet carrier.

    4. Remove the intermediate sealing and the 3 damper rubbers from the planet carrier.