INTERCOOLER (w/ EGR Cooler) INSTALLATION


  1. INSTALL INTERCOOLER ASSEMBLY


    1. A01E26J

      Install a new gasket and the intake air connector with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01DZT1

      Install the intercooler with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    3. A01DV5L

      Install a new No. 2 air hose and then tighten the 2 hose clamps.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
    4. A01DXPG

      Tighten the 2 hose clamps of the No. 1 air hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  2. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01E2ZO

      Install the sensor with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Attach the 2 clamps and connect the sensor connector.

  3. INSTALL INTAKE AIR TEMPERATURE SENSOR


    1. Using a 22 mm deep socket wrench, install a new gasket and the IAT sensor.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }
    2. A01DXTE

      Connect the IAT sensor connector.

  4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    A01E1YJ

    1. Install the engine cover with the 3 bolts and 2 nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.