FRONT BRAKE(for 16 inch Front Brake) REASSEMBLY

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

   1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder.

      Tip:

      The front disc brake bleeder plug will be tightened to a torque specification in the "Bleed Brake Line" procedures.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

   1. 

      *1	Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

   2. Install the piston seal to the disc brake cylinder.

      Note:

      Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

   1. 

      *1	Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, as well as the entire circumference of the top and bottom of the outer edge as shown in the illustration.

   2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the cylinder boot and disc brake cylinder.

   3. Install the cylinder boot to the front disc brake piston.

5. INSTALL CYLINDER BOOT

   1. 

      *1	Cylinder Boot
      *2	Set Ring
      *3	Piston

      Install the front disc brake piston to the disc brake cylinder.

      Note:

      Do not forcibly install the piston to the cylinder.

   2. Install the cylinder boot to the disc brake cylinder.

      Note:

      Securely install the cylinder boot into the groove of the disc brake cylinder.

   3. Using a screwdriver, install a new set ring.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the cylinder boot.