STARTER(for 1.6 kW Type) INSTALLATION

PROCEDURE

1. INSTALL STARTER ASSEMBLY

   1. Install the starter assembly with the 2 bolts.

      37 N*m

      377 kgf*cm

      27 ft.*lbf

   2. Connect the starter wire with the nut.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

   3. Connect the starter connector.

   4. Install the terminal cap.

2. INSTALL BATTERY BRACKET REINFORCEMENT

   1. Install the battery bracket reinforcement with the 2 bolts.

      20 N*m

      204 kgf*cm

      15 ft.*lbf

3. INSTALL FRONT BATTERY BRACKET

   1. Install the front battery bracket with the 4 bolts.

      20 N*m

      204 kgf*cm

      15 ft.*lbf

4. INSTALL BATTERY TRAY

5. INSTALL BATTERY

6. INSTALL BATTERY INSULATOR

7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

   1. 

      *1	Bolt
      *2	Nut

      Attach the hook of the battery clamp sub-assembly to the front battery bracket.

   2. Partially tighten the nut and temporarily install the bolt.

   3. Adjust the battery clamp sub-assembly position.

   4. Tighten the nut and bolt.

      for bolt

      17 N*m

      173 kgf*cm

      13 ft.*lbf

      for nut

      4.9 N*m

      50 kgf*cm

      43 in.*lbf

   5. Attach the 2 wire harness clamps.

8. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

   1. Connect the cable to the positive (+) battery terminal.

      5.4 N*m

      55 kgf*cm

      4 ft.*lbf

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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