GENERATOR (for BOSCH Made) DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A01E2Z5

      Remove the 2 terminal covers by turning them counterclockwise.

    2. A01DXQ5

      Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

    3. Remove the screw and end cover.

  2. REMOVE GENERATOR REGULATOR SUB-ASSEMBLY WITH BRUSH


    1. A01DXLQ

      Remove the 3 screws and regulator.

  3. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER


    1. A01DVYT

      Remove the 4 screws.

    2. A01DW96

      Using a screwdriver, pry out the stator.

  4. REMOVE FITTING RING

    A01E2J2

  5. REMOVE GENERATOR PULLEY


    1. Fix the generator in a vise between aluminum plates.

      Note

      Do not damage the generator.

    2. A01E0JZE01

      Set SST, a ball joint lock nut wrench and an 8 mm bi-hexagon wrench as shown in the illustration.

      SST
      09820-30020

    3. Hold the 8 mm bi-hexagon wrench in place and turn SST and the ball joint lock nut wrench counterclockwise to loosen the nut.

    4. Remove the nut, washer and generator pulley.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01E2WE

      Using a press, press out the rotor, and then remove the spacer ring.