OIL PUMP

INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

*1 Oil Pump Gasket

*2 Oil Hole Cover Gasket

Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.
Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.
*1 Drive Rotor Spline

*2 Crankshaft Timing Sprocket

Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.

*a	3.0 mm or more	*b	7.0 mm or more
*c	13 mm or more	-	-

Seal Packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal Packing Application Chart

Area	Seal Packing Diameter (Round)	Distance from Edge of Cover to Center of Seal Packing	Seal Packing Application Length
Area	Seal Packing Dimension (Flat)	Distance from Edge of Cover to Center of Seal Packing	Seal Packing Application Length
Dashed Line	2.5 to 3.5 mm (0.0984 to 0.138 in.)	2.5 mm (0.0984 in.)	-
Dashed Line	-	2.5 mm (0.0984 in.)	-
(A) - (A)	2.5 to 3.5 mm (0.0984 to 0.138 in.)	2.5 mm (0.0984 in.)	-
(A) - (A)	-	2.5 mm (0.0984 in.)	-
(B) - (B)	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	28 mm (1.10 in.)
(B) - (B)	7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker	3.0 mm (0.118 in.)	28 mm (1.10 in.)
(C) - (C)	7.0 mm (0.276 in.)	5.0 mm (0.197 in.)	25 mm (0.984 in.)
(C) - (C)	13 mm (0.512 in.) or wider and 3.0 mm (0.118 in.) or thicker	5.0 mm (0.197 in.)	25 mm (0.984 in.)
(D) - (D)	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	26 mm (1.02 in.)
(D) - (D)	7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker	3.0 mm (0.118 in.)	26 mm (1.02 in.)
(E)	2.5 to 3.5 mm (0.0984 to 0.138 in.)	3.0 mm (0.118 in.)	-
(E)	-	3.0 mm (0.118 in.)	-

Note

Clean the surfaces with non-residue solvent before applying seal packing.
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.
Do not add oil for at least 2 hours after installation.
Do not start the engine for at least 2 hours after installation.

Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.

*a	Torque	*b	Tightening Order
	Bolt		Nut

Bolt Length

Note

Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

INSTALL ENGINE MOUNTING BRACKET RH

INSTALL TIMING CHAIN COVER OIL SEAL

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

INSTALL CRANKSHAFT PULLEY

INSTALL CRANKSHAFT POSITION SENSOR

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

INSTALL EGR VALVE BRACKET

Temporarily install the 2 EGR valve brackets with the 4 bolts.
Tighten the 4 bolts in the order shown in the illustration.

Torque:

21 N*m { 214 kgf*cm, 15 ft.*lbf }
Install the fuel hose bracket to the EGR valve bracket with the engine cover joint.

Torque:

13 N*m { 133 kgf*cm, 10 ft.*lbf }