INTERCOOLER REMOVAL

PROCEDURE

1. REMOVE HEADLIGHT ASSEMBLY LH (except Sedan)

   Click here

2. REMOVE HEADLIGHT ASSEMBLY LH (for Sedan)

   Click hereClick here

3. REMOVE HEADLIGHT ASSEMBLY RH

   Tip:

   Use the same procedures for the RH side and LH side.

4. REMOVE BATTERY

   • w/o Glow Plug Controller:

     Click here

   • w/ Glow Plug Controller:

     Click here

5. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET (except Sedan)

   Click here

6. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET (for Sedan)

   Click here

7. REMOVE HOOD LOCK ASSEMBLY (for Sedan)

   • for LHD:

     Click hereClick here

   • for RHD:

     Click hereClick here

8. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (except Sedan)

   Click here

9. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for Sedan)

   Click here

10. DISCONNECT NO. 2 AIR HOSE

    1. 

       Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.

11. DISCONNECT NO. 3 AIR HOSE

    1. 

       Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

12. REMOVE NO. 1 RADIATOR SUPPORT

    1. Remove the radiator support cushion from the No. 1 radiator support.

    2. 

       Remove the 5 bolts and No. 1 radiator support from the No. 2 fan shroud and intercooler assembly.

13. REMOVE INTERCOOLER ASSEMBLY

    1. 

       Remove the intercooler assembly from the fan shroud.