CLUTCH RELEASE CYLINDER(for EA66) INSTALLATION

PROCEDURE

  1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

    1. Install the clutch release cylinder assembly to the manual transaxle assembly with the 2 bolts.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

  2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    1. C299390

      Using a 10 mm union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.

      Specified tightening torque

      15.2 N*m

      155 kgf*cm

      11 ft.*lbf

      Tip:

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13 N*m (133 kgf*cm, 10 ft.*lbf)

  3. FILL RESERVOIR WITH BRAKE FLUID

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  4. BLEED CLUTCH LINE

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  5. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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  6. INSPECT FOR FLUID LEAK

    Tip:

    Check for leakage in the clutch system.

  7. INSTALL NO. 1 AIR TUBE ASSEMBLY

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  8. CONNECT NO. 2 AIR HOSE

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  9. CONNECT COMPRESSOR OUTLET ELBOW

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  10. INSTALL NO. 4 WATER BY-PASS HOSE

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  11. CONNECT ENGINE WIRE

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  12. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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  13. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

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  15. INSTALL BATTERY CARRIER

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  16. INSTALL BATTERY

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  17. ADD ENGINE COOLANT

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  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  19. INSPECT FOR COOLANT LEAK

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  20. INSTALL NO. 1 ENGINE UNDER COVER

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  21. INSTALL NO. 1 ENGINE COVER

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