VALVE BODY ASSEMBLY(for 8GR-FKS) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the transmission valve body assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link

  • Transmission valve body assembly

  • Solenoid (SL1, SL2, SL3, SL4, SL5 and SL6) valves

Perform road test to allow ECM to learn
  • Large shift shock

  • Engine overruns

for Initialization: Click here

for Registration: Click here

Automatic transmission fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.

Click here

CAUTION:


  • B006EXF

    Be careful not to burn yourself when the automatic transmission fluid temperature is high.

  • B006FUV

    To prevent burns, do not touch the engine, exhaust pipe other high temperature components while the engine is hot.

PROCEDURE


  1. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

    Click here

  2. REMOVE TRANSMISSION UNDER COVER

    Click here

  3. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  5. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

    Click here

  6. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. B005W00

      Using a 6 mm hexagon socket wrench, remove the drain plug from the automatic transmission oil pan sub-assembly and drain the automatic transmission fluid.

      Note

      The overflow plug and drain plug are located nearby one another. Make sure not to remove the incorrect plug.

      B006EL4C01
      *1 Drain Plug
      *2 Overflow Plug
      B006AHR Front of Vehicle
    2. Remove the O-ring from the drain plug.

    3. Install a new O-ring to the drain plug.

    4. Using a 6 mm hexagon socket wrench, install the drain plug to automatic transmission oil pan sub-assembly.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
  7. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    CAUTION:

    Automatic transmission fluid is left in the automatic transmission oil pan sub-assembly when the automatic transmission oil pan sub-assembly is removed. As a result, if the procedures described in the repair manual are not performed correctly, the automatic transmission fluid may spill and result in burns.


    1. B006BGL

      Loosen the 12 bolts by 1 turn.

    2. B006E0S

      Remove the 8 bolts at the positions shown in the illustration.

    3. B0069XZ

      Set the transmission jack so that it contacts the automatic transmission oil pan sub-assembly.

      CAUTION:

      Set the transmission jack so that it is level with the automatic transmission oil pan sub-assembly.

      If the automatic transmission oil pan sub-assembly is not level when it is removed the automatic transmission fluid may spill and result in burns.

    4. B006COCC01
      *a Approximately 10 mm (0.394 in.)

      Loosen the 4 bolts by approximately 10 mm (0.394 in.) from the installation surface.

    5. Lower the transmission jack by approximately 10 mm (0.394 in.).

    6. B006GZLC01
      *1 Transmission Valve Body Assembly
      *2 O-Ring
      *3 Oil Strainer
      B006AHR Front of Vehicle

      Remove the oil strainer O-ring from the transmission valve body assembly.

      CAUTION:

      Disconnect slowly to prevent the automatic transmission fluid from spraying out.

      Tech Tips

      The oil strainer is integrated into the automatic transmission oil pan sub-assembly.

    7. B006DUQ

      Remove the 4 bolts.

    8. Lower the transmission jack and remove the automatic transmission oil pan sub-assembly from the transmission case.

      CAUTION:


      • Hot automatic transmission fluid is left in the automatic transmission oil pan sub-assembly. Therefore, remove it parallel to the ground so that the fluid does not spill.

      • B006AP8C01
        *a Automatic Transmission Fluid
        B006DHE Lower it slowly and level

        Lower the transmission jack slowly so that the hot automatic transmission fluid left in the automatic transmission oil pan sub-assembly does not spill.

    9. B006D5G

      Drain the automatic transmission fluid from the automatic transmission oil pan sub-assembly.

      CAUTION:

      Be careful of burns as the automatic transmission fluid is hot.

    10. B006CNV

      Examine the particles in the automatic transmission oil pan sub-assembly.


      1. Use the removed oil pan magnets to collect any steel chips.

        Examine the chips and particles in the automatic transmission oil pan sub-assembly and on the oil pan magnets to determine what type of wear might be found in the automatic transmission assembly.

        Result
        Steel (magnetic)
        Bearing, gear and clutch plate wear
        Brass (non-magnetic)
        Bushing wear
  8. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE


    1. B006FZ7

      Remove the No. 1 transmission oil filler tube from the automatic transmission oil pan sub-assembly.

  9. REMOVE ACCUMULATOR WITH SOLENOID ASSEMBLY

    Click here

  10. REMOVE TRANSMISSION VALVE WITH SOLENOID BODY ASSEMBLY


    1. B006EV5

      Using a screwdriver, disconnect the 8 connectors of each of the solenoid valves as shown in the illustration.

      Note

      Do not damage the solenoid valves or solenoid valve connectors.

    2. B006FRLC01
      *1 Lock Plate
      *2 ATF Temperature Sensor

      Disconnect the 5 connectors.

      Note

      Do not damage the solenoid valves or solenoid valve connectors.

    3. Remove the bolt and lock plate, and disconnect the ATF temperature sensor from the transmission valve with solenoid body assembly.

    4. Disconnect the transmission wire from the wire harness clamp.

    5. B0069ST

      Remove the O-ring from the ATF temperature sensor.

    6. B006FLWC02
      *1 Manual Detent Spring Cover
      *2 Manual Detent Spring Sub-assembly

      Remove the bolt, manual detent spring cover and manual detent spring sub-assembly from the automatic transmission case.

    7. B006CHY

      Remove the 11 bolts and transmission valve with solenoid body assembly from the automatic transmission case.

    8. B006BHQ

      Remove the 5 gaskets from the automatic transmission case.

    9. B006BX2

      Remove the 3 brake drum gaskets from the automatic transmission case.

    10. B006FFU

      Remove the 2 O-rings from the oil pump suction pipe and oil pump delivery pipe.

  11. REMOVE WIRE HARNESS CLAMP


    1. B006GA0

      Remove the bolt and wire harness clamp from the transmission valve with solenoid body assembly.