CYLINDER HEAD GASKET REMOVAL

PROCEDURE

  1. REMOVE TIMING CHAIN COVER ASSEMBLY

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  2. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  3. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

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  4. REMOVE WATER BY-PASS PIPE (w/ EGR System)

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  5. REMOVE EGR COOLER ASSEMBLY (w/ EGR System)

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  6. REMOVE NO. 5 WATER BY-PASS HOSE (w/o EGR System)

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  7. REMOVE NO. 1 WATER BY-PASS PIPE (w/o EGR System)

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  8. REMOVE EGR VALVE ASSEMBLY (w/ EGR System)

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  9. REMOVE NO. 3 WATER BY-PASS HOSE

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  10. REMOVE NO. 1 WATER BY-PASS HOSE (w/ EGR System)

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  11. REMOVE NO. 1 EGR PIPE (w/ EGR System)

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  12. REMOVE NO. 3 WATER BY-PASS PIPE (w/o EGR System)

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  13. REMOVE INTAKE MANIFOLD

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  14. REMOVE FUEL DELIVERY PIPE

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  15. REMOVE INJECTOR VIBRATION INSULATOR

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  16. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  17. REMOVE TIMING CHAIN GUIDE

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  18. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  19. REMOVE CHAIN TENSIONER SLIPPER

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  20. REMOVE CHAIN SUB-ASSEMBLY

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  21. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  22. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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  23. REMOVE CAMSHAFT TIMING SPROCKET

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  24. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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  25. REMOVE CAMSHAFT BEARING CAP

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  26. REMOVE OIL CONTROL VALVE FILTER

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  27. REMOVE CAMSHAFT

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  28. REMOVE NO. 2 CAMSHAFT

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  29. REMOVE NO. 1 CAMSHAFT BEARING

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  30. REMOVE NO. 2 CAMSHAFT BEARING

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  31. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  32. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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  33. REMOVE VALVE STEM CAP

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  34. REMOVE CYLINDER HEAD SUB-ASSEMBLY

    1. A284098N02

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head set bolts in the sequence shown in the illustration. Remove the 10 cylinder head set bolts and plate washers.

      Note:

      • Be careful not to drop plate washers into the cylinder head sub-assembly.

      • Head warpage or cracking could result from removing bolts in an incorrect order.

      Tip:

      Be sure to keep the removed parts separate for each installation position.

    2. Remove the cylinder head sub-assembly.

  35. REMOVE CYLINDER HEAD GASKET

    1. Remove the cylinder head gasket from the cylinder block.

  36. INSPECT CYLINDER HEAD SET BOLT

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  37. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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