RADIATOR REMOVAL

PROCEDURE


  1. REMOVE FRONT BUMPER REINFORCEMENT

    Click here

  2. REMOVE NO. 1 ENGINE COVER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER


    1. A004OCW

      Remove the 6 bolts, 11 clips and No. 1 engine under cover.

  4. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A004QJD

      Remove the 4 bolts.

    2. Detach the 2 hooks of the front lower bumper absorber from the installation holes in the body and remove the front lower bumper absorber.

  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  11. REMOVE BATTERY INSULATOR

  12. REMOVE BATTERY

  13. REMOVE BATTERY TRAY

  14. REMOVE BATTERY CARRIER

    Click here

  15. DISCONNECT AMBIENT TEMPERATURE SENSOR

    Click here

  16. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A004U82

      Detach the 3 claws and remove the radiator side deflector RH.

  17. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A004P17

      Detach the 3 claws and remove the radiator side deflector LH.

  18. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. A004OPQ

      Detach the 3 clamps to disconnect the No. 2 water by-pass hose from the 2 hose clamp brackets and No. 1 water hose clamp bracket.

  19. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A004TBJ

      Detach the clamp to disconnect the No. 3 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 3 water by-pass hose from the radiator assembly.

  20. DISCONNECT NO. 1 RADIATOR HOSE


    1. A004SUC

      Slide the hose clamp and disconnect the No. 1 radiator hose from the radiator assembly.

  21. DISCONNECT NO. 2 AIR HOSE


    1. A004NNQ

      Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.

  22. DISCONNECT NO. 3 AIR HOSE


    1. A004O14

      Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

  23. DISCONNECT NO. 2 RADIATOR HOSE


    1. A004Q0IE01
      Text in Illustration
      *a Push

      Open the water hose hose clamp and disconnect the No. 2 radiator hose from the water by-pass hose sub-assembly.

    2. A004O11E02
      Text in Illustration
      *a Retainer

      Pull out the retainer and disconnect the No. 2 radiator hose from the water inlet.

  24. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  25. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  26. REMOVE UPPER RADIATOR SUPPORT


    1. A004RYY

      Remove the 2 bolts and 2 upper radiator supports.

  27. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Remove the 2 cushions.

    2. A004SN5

      Remove the 4 bolts and 2 upper radiator support sub-assemblies.

  28. REMOVE HOOD LOCK ASSEMBLY

    Click here

  29. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Detach the clamp to disconnect the hood lock control cable assembly from the hood lock support sub-assembly.

    2. A004MM9

      Remove the 5 bolts and hood lock support sub-assembly.

  30. REMOVE RADIATOR GRILLE BRACKET


    1. A004MYU

      Disconnect 2 connectors from the 2 horns.

    2. Remove the bolt and radiator grille bracket.

  31. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  32. REMOVE RADIATOR ASSEMBLY


    1. A004PT6

      Disconnect the 2 connectors and detach the clamp.

    2. A004NOK

      Remove the radiator assembly from the vehicle together with the intercooler assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    3. Remove the 2 cushions.

  33. REMOVE NO. 2 RADIATOR HOSE


    1. A004OUA

      Slide the hose clamp and remove the No. 2 radiator hose from the radiator assembly.

  34. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  35. REMOVE INTERCOOLER ASSEMBLY

    Click here

  36. REMOVE FAN SHROUD


    1. A004S79

      Remove the 2 bolts and fan shroud.