STARTER (for 1.4 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01DZV8

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke and starter commutator end frame together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01E2OE

      Remove the 2 screws and magnet starter switch.

    2. Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

      A01DX07E01
    3. A01DY15E02

      Using a magnet hand, remove the steel ball from the starter clutch hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01DX87

      Remove the 2 screws and commutator end frame from the starter yoke.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

    2. Remove the dust protector from the commutator end frame.

    3. Remove the O-ring from the starter yoke.

    4. A01DW9E

      Disconnect the 4 brushes from the starter brush holder.


      1. Using a screwdriver, hold back the spring.

      2. Disconnect the brush from the brush holder.

    5. Remove the brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.