FRONT SIDE MEMBER(for Type B) ASSEMBLY REPLACEMENT

B00241C


  1. REMOVAL

    Symbol Meaning
    B00837V Remove Weld Points

    1. Remove the transport hook sub-assembly front.

      B0023WDC01
      *A LH - -
      *1 TRANSPORT HOOK SUB-ASSEMBLY FRONT - -

    2. Remove the front side member reinforcement sub-assembly No. 2.

      B0023V8C01
      *A LH - -
      *1 FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY NO. 2 - -

    3. Remove the front side member inner rear.

      B0023QOC01
      *A LH - -
      *1 FRONT SIDE MEMBER INNER REAR - -

    4. Remove the front side member sub-assembly.

      B0023ZDC01
      *A LH - -
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

    5. Remove the transport hook sub-assembly front.

      B002400C01
      *A RH - -
      *1 TRANSPORT HOOK SUB-ASSEMBLY FRONT - -

    6. Remove the front side member reinforce sub-assembly No. 2.

      B002418C01
      *A RH - -
      *1 FRONT SIDE MEMBER REINFORCE SUB-ASSEMBLY NO. 2 - -

    7. Remove the front side member inner rear.

      B0023WSC01
      *A RH - -
      *1 FRONT SIDE MEMBER INNER REAR - -

    8. Remove the front side member sub-assembly.

      B00243XC01
      *A RH - -
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

  2. INSTALLATION

    Symbol Meaning
    B008397 Plug Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. Weld the front side member sub-assembly to the vehicle side.

      B0023QFC01
      *A LH - -
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

    4. Weld the front side member inner rear to the vehicle side.

      B0023X3C01
      *A LH - -
      *1 FRONT SIDE MEMBER INNER REAR - -

    5. Weld the front side member reinforcement sub-assembly No. 2 to the vehicle side.

      B0023T8C01
      *A LH - -
      *1 FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY NO. 2 - -

    6. Weld the transport hook sub-assembly front to the vehicle side.

      B0023SCC01
      *A LH - -
      *1 TRANSPORT HOOK SUB-ASSEMBLY FRONT - -

    7. Weld the front side member sub-assembly to the vehicle side.

      B0023U4C01
      *A RH - -
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

    8. Weld the front side member inner rear to the vehicle side.

      B0023W1C01
      *A RH - -
      *1 FRONT SIDE MEMBER INNER REAR - -

    9. Weld the front side member reinforce sub-assembly No. 2 to the vehicle side.

      B002409C01
      *A RH - -
      *1 FRONT SIDE MEMBER REINFORCE SUB-ASSEMBLY NO. 2 - -

    10. Weld the transport hook sub-assembly front to the vehicle side.

      B0023QQC01
      *A RH - -
      *1 TRANSPORT HOOK SUB-ASSEMBLY FRONT - -

    11. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    12. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.