REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear door removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative battery terminal Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

Click here

Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

Click here


  • Door window regulator sub-assembly

  • Door glass

  • Door glass run

Initialize Power Window Control System
  • Auto up and down function

  • Jam protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Catch protection function

  • Window open warning function

Click here

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    for 2AR-FE:

    Click here

    for A25A-FKS:

    Click here

    for 2GR-FKS:

    Click here

  3. REMOVE REAR DOOR ARMREST COVER SUB-ASSEMBLY


    1. B0087DJ

      Using a moulding remover, disengage the 3 claws to remove the rear door armrest cover sub-assembly.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL


    1. B0089E6C01
      B0089GN Place Hand Here
      B00847Z Remove in this Direction

      Disengage the 2 clips, 5 claws and 6 guides as shown in the illustration.

    2. Disconnect the connector to remove the rear power window regulator switch assembly with rear door upper armrest base panel.

  5. REMOVE REAR ARMREST ASSEMBLY


    1. B0089CLC01
      B00847Z Remove in this Direction

      Disengage the 3 clips, 8 claws and 2 guides as shown in the illustration.

    2. B0088VWC01
      B00847Z Remove in this Direction

      Disengage the guide to remove the rear armrest assembly as shown in the illustration.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0087IVC01
      B0087TV Protective Tape

      Apply protective tape to the rear door panel as shown in the illustration.

    2. B00849E

      Remove the 3 screws.

    3. B0086N5C01
      B0089GN Place Hand Here
      B00847Z Remove in this Direction

      Disengage the 8 clips as shown in the illustration.

    4. B00868JC01
      B00847Z Remove in this Direction

      Pull out the rear door trim board sub-assembly as shown in the illustration to disengage the guide.

    5. Raise the rear door trim board sub-assembly to separate the rear door trim board sub-assembly with the rear door inner glass weatherstrip and No. 1 door scuff plate clamp.

    6. B0088Y9C01
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly
      B00847Z Remove in this Direction

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly as shown in the illustration.

    7. B00887N

      Using a screwdriver, disengage the claw to remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly.

  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B0083C6C01
      B00847Z Remove in this Direction

      Slide the rear door inner glass weatherstrip to remove it from the rear door trim board sub-assembly as shown in the illustration.

  8. REMOVE REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)


    1. B0088J4

      Remove the 9 screws.

    2. Disengage the 3 guides to remove the rear curtain sub-assembly.

  9. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER


    1. B0084GF

      Disengage the clip.

    2. B0085K5

      Remove the rear door No. 2 service hole cover.

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B0086H7

      Disengage the 3 claws to remove the rear door inside handle sub-assembly.

  11. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  12. REMOVE REAR DOOR FRAME GARNISH


    1. B0087CX

      Disengage the 2 claws to remove the rear door frame garnish.

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B0087NN

      Disconnect the connector.

    2. Disengage the 2 clamps.

    3. B00868A

      Disengage the 8 clips to remove the rear door service hole cover.

  14. REMOVE REAR DOOR NO. 1 VENT SEAL


    1. B0088U7

      Remove the rear door No. 1 vent seal.

  15. REMOVE REAR DOOR PANEL PROTECTOR


    1. B00861C

      Disengage the clip.

    2. B0087HH

      Remove the rear door panel protector.

  16. REMOVE REAR DOOR GLASS RUN


    1. B0084K6

      Remove the rear door glass run.

  17. REMOVE REAR DOOR CHECK ASSEMBLY


    1. B00878YC01
      B00888T Nut
      B0086HX Bolt

      Remove the 2 nuts, bolt and rear door check assembly.

  18. REMOVE REAR DOOR WEATHERSTRIP


    1. B00867VC01
      *a Double-sided Tape

      Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

  19. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B0087KIC01
      B00888T Screw
      B0086HX Bolt

      Remove the screw, 2 bolts and rear door rear lower window frame sub-assembly.

  20. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B0083KCC01
      B00847Z Remove in this Direction

      Remove the rear door quarter window glass with rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  21. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. B0085R0

      Separate the rear door glass sub-assembly from the rear door window regulator assembly as shown in the illustration.

      Note

      After separating the rear door glass sub-assembly, do not allow it to fall.

    2. B0083PXC01
      B00847Z Remove in this Direction (1)
      B008776 Remove in this Direction (2)

      Remove the rear door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  22. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. B0086DCC01
      *a Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  23. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler from the rear door glass sub-assembly.

  24. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Disconnect the connector.

    2. B0084KMC01
      *a Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts and rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  25. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  26. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B0083O3C01
      B00847Z Disengage in this Direction

      Disengage the 2 claws and move the lever as shown in the illustration.

    2. B0089KOC01
      B00847Z Remove in this Direction

      Remove the rear door outside handle assembly as shown in the illustration.

  27. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. B0086ZN

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw to remove the rear door outside handle cover.

  28. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B0088QO

      Disengage the 3 claws to remove the rear door front outside handle pad.

  29. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B0084KC

      Disengage the claw and 3 guides to remove the rear door rear outside handle pad.

  30. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B00888WC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    2. Slide the rear door outside handle frame sub-assembly as shown in the illustration to disengage the claw and then remove it.

  31. REMOVE CURTAIN HOOK (w/ Rear Door Sunshade)


    1. B0088ZWC01
      *a Protective Tape
      B00847Z Remove in this Direction

      Using a screwdriver with its tip wrapped with protective tape, push out the pin as shown in the illustration.

    2. B0089NJC01
      *a Protective Tape
      B00847Z Remove in this Direction

      Using a screwdriver with its tip wrapped with protective tape, disengage the pin.

    3. B0086AYC01
      B00888T Push

      Disengage the 4 claws to remove the 2 curtain hooks as shown in the illustration.

  32. REMOVE REAR DOOR PANEL CUSHION


    1. B0084KU

      Disengage the 4 claws to remove the 2 rear door panel cushions.

  33. REMOVE REAR DOOR NO. 2 WEATHERSTRIP


    1. B0087Z1

      Disengage the 5 clips to remove the rear door No. 2 weatherstrip.

  34. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  35. REMOVE DOOR WINDOW FRAME MOULDING CLIP


    1. B00899AC01
      *a Protective Tape
      B00847Z Remove in this Direction

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  37. REMOVE REAR DOOR FRONT OUTSIDE SEAL


    1. B0087GV

      Disengage the guide to remove the rear door front outside seal.

  38. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  39. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

    Click here

  40. REMOVE REAR DOOR OUTSIDE STRIPE

    Click here