CONDENSER(except 1AD-FTV) INSTALLATION

PROCEDURE

  1. INSTALL CONDENSER WITH RECEIVER ASSEMBLY

    1. E261293

      Engage the 2 guides to install the condenser with receiver assembly as shown in the illustration.

      Note:

      Do not damage the condenser with receiver assembly or radiator when installing the condenser with receiver assembly.

      Tip:

      If a new condenser with receiver assembly is installed, add compressor oil to the condenser with receiver assembly as follows.

      Capacity

      Add 40 cc (1.35 fl. oz.)

      Compressor Oil

      ND-OIL 8 or equivalent

  2. CONNECT AIR CONDITIONER TUBE ASSEMBLY

    1. Remove the vinyl tape from the air conditioner tube assembly and the connecting part of the condenser with receiver assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the air conditioner tube assembly.

    4. Install the air conditioner tube assembly to the condenser with receiver assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the condenser with receiver assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

    4. Install the discharge hose sub-assembly to the condenser with receiver assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

  4. INSTALL NO. 2 FAN SHROUD

    1. Engage the 2 guides and 2 claws.

    2. Install the No. 2 fan shroud with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    3. Engage the clamp to connect the No. 3 water by-pass hose to the No. 2 fan shroud.

  5. INSTALL NO. 1 RADIATOR SUPPORT (for 1ND-TV)

    Click here

  6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ND-TV)

    Click here

  7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1NR-FE)

    Click here

  8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ZR-FAE)

    Click here

  9. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ND-TV)

    Click here

  10. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1NR-FE)

    Click here

  11. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ZR-FAE)

    Click here

  12. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    1. Install the battery clamp sub-assembly and battery clamp bolt with the bolt and nut.

      Bolt

      16.5 N*m

      168 kgf*cm

      12 ft.*lbf

      Nut

      3.5 N*m

      36 kgf*cm

      31 in.*lbf

  13. INSTALL HEADLIGHT ASSEMBLY LH (for 1ND-TV)

    Click here

  14. INSTALL HEADLIGHT ASSEMBLY RH (for 1ND-TV)

    Tip:

    Use the same procedure as for the LH side.

  15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

    Click here

  16. ADJUST HOOD SUB-ASSEMBLY

    Click here

  17. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  18. WARM UP ENGINE

    Click here

  19. INSPECT FOR REFRIGERANT LEAK

    Click here