GLOW PLUG (w/o EGR System) INSTALLATION

INSTALL GLOW PLUG ASSEMBLY
1. Using a 12 mm deep socket wrench, install the 4 glow plugs.
  
  Torque:
  
  13 N*m { 133 kgf*cm, 10 ft.*lbf }
INSTALL NO. 1 GLOW PLUG CONNECTOR
1. Install the glow plug connector by uniformly tightening the 4 nuts.
  
  Torque:
  
  2.2 N*m { 22 kgf*cm, 19 in.*lbf }
2. Install the 4 screw grommets.
3. Install the wire harness with the nut.
  
  Torque:
  
  2.0 N*m { 20 kgf*cm, 18 in.*lbf }
INSTALL INTAKE AIR CONNECTOR
1. Install a new gasket and the air connector with the 2 nuts and bolt.
  
  Torque:
  
  20 N*m { 204 kgf*cm, 15 ft.*lbf }
INSTALL THROTTLE BODY BRACKET
1. Install the bracket with the 3 bolts.
  
  Torque:
  
  20 N*m { 204 kgf*cm, 15 ft.*lbf }
INSTALL DIESEL THROTTLE BODY ASSEMBLY
1. Install a new gasket and the diesel throttle body assembly with the 2 bolts and 2 nuts.
  
  Torque:
  
  20 N*m { 204 kgf*cm, 15 ft.*lbf }
2. Connect the 2 connectors.
INSTALL VACUUM SWITCHING VALVE BRACKET
1. Install the bracket with the 2 bolts.
  
  Torque:
  
  20 N*m { 204 kgf*cm, 15 ft.*lbf }
INSTALL NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY
1. Connect the pipe (with the 2 air hoses) and install the bolt.
  
  Torque:
  
  20 N*m { 204 kgf*cm, 15 ft.*lbf }
2. Tighten the 2 clamps.
3. Connect the vacuum hose to the gas filter.
4. Connect the manifold absolute pressure sensor connector.
5. w/ No. 1 Engine Cover
  1. Install the engine cover bracket with the 2 bolts.
    
    Torque:
    
    18 N*m { 184 kgf*cm, 13 ft.*lbf }
  2. Attach the 4 claws to the pins of the engine cover bracket and install the No. 1 engine cover sub-assembly.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION
1. Perform initialization Click here.
  
  Note
  
  Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.