PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN

    1. C205022

      Install the No. 1 parking brake shoe hold down spring pin.

  2. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN

    1. C205023

      Install the No. 2 parking brake shoe hold down spring pin.

  3. APPLY HIGH TEMPERATURE GREASE

    1. C206757E01

      Apply high temperature grease to the areas of the backing plate that contact the shoe.

      Table 1. Text in Illustration

      *1

      High temperature grease

  4. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

    1. C205021

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.

      Note:

      Be careful not to damage the No. 3 parking brake cable assembly.

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY

    1. C205020

      Install the No. 2 parking brake shoe, shoe hold down spring and shoe hold down spring cup.

    2. C206754E01

      Apply high temperature grease to the threads and all contact surfaces of the parking brake shoe adjuster screw set.

      Table 2. Text in Illustration

      *1

      High temperature grease
    3. C205019

      Set the No. 2 parking brake shoe and shoe adjuster screw set in place.

    4. C205018

      Connect the tension spring.

  6. INSTALL PARKING BRAKE SHOE STRUT

    1. C205017

      Install the parking brake shoe strut.

  7. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

    1. C205016

      Install the No. 1 parking brake shoe, shoe hold down spring and shoe hold down spring cup.

    2. Install the tension spring to the No. 1 parking brake shoe.

  8. INSTALL PARKING BRAKE SHOE RETURN SPRING

    1. C205015

      Install the 2 return springs.

      Tip:

      First install the front side spring and then the rear side spring.

  9. CHECK PARKING BRAKE INSTALLATION

    1. Check that each part is installed properly.

      C205024E01
      Note:

      There should be no oil or grease on the friction surfaces of the shoe lining and disc.

  10. INSTALL REAR DISC

    1. C205254E01

      Align the matchmarks and install the rear disc.

      Table 3. Text in Illustration

      *1

      Matchmark

    2. Install the shoe adjusting hole plug.

  11. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

    1. C205014

      Connect the rear disc brake cylinder with the 2 bolts.

      72 N*m

      734 kgf*cm

      53 ft.*lbf

      Note:

      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

  12. CHECK PARKING BRAKE LEVER TRAVEL

    Click here

  13. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  14. INSTALL REAR WHEEL LH

    103 N*m

    1050 kgf*cm

    76 ft.*lbf

  15. SETTLE PARKING BRAKE SHOE AND DISC

    1. Drive the vehicle for approximately 400 m (0.25 miles) under the following conditions.

      1. The vehicle speed is approximately 50 km/h (31 mph) and the vehicle is on a safe, level and dry road.

      2. The parking brake lever is being pulled with a force of 150 N (15 kgf, 33.7 lbf).

    2. Repeat the procedure above 2 or 3 times.

      Note:

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.