COMPRESSOR(for 1TR-FE, 2TR-FE) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner)

    Click here

  3. DRAIN ENGINE COOLANT


    1. for 1TR-FE:

      Click here

    2. for 2TR-FE:

      Click here

  4. REMOVE FAN AND GENERATOR V BELT


    1. for 2TR-FE:

      Click here

    2. for 1TR-FE:

      Click here

  5. DISCONNECT VANE PUMP ASSEMBLY

    Click here

  6. REMOVE RADIATOR HOSE OUTLET


    1. for 1TR-FE:

      Click here

    2. for 2TR-FE:

      Click here

  7. REMOVE FRONT WHEEL LH

    Click here

  8. REMOVE FRONT FENDER APRON SEAL LH


    1. for 4WD, for Pre-Runner:

      Remove the 6 clips and front fender apron seal LH.

    2. for 2WD:

      Remove the 5 clips and front fender apron seal LH.

  9. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01SCUTC01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01SD3HC01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. REMOVE COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH


    1. A01SDDMC01
      *A w/o Thermostat
      *B w/ Thermostat

      Disconnect the connector.

    2. Detach the clamp.

    3. A01SDTMC03
      *A w/o Thermostat
      *B w/ Thermostat
      B0068HS Bolt
      B006964 Nut

      Remove the 2 bolts and 2 nuts.

    4. A01SA78C01
      *A w/o Thermostat
      *B w/ Thermostat

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor assembly with magnet clutch.

      Tech Tips

      Remove the compressor assembly with magnet clutch from the vehicle with the stud bolt remaining in the compressor assembly with magnet clutch.