VF4BM TRANSFER / 4WD / AWD SERVICE DATA

Table 1. Transfer Gear Oil

Transfer gear oil LF

1.4 liters (1.5 US qts, 1.2 Imp. qts)

SAE 75W

Table 2. Output Shaft Rear

Drive sprocket thrust clearance

STD

0.15 to 0.24 mm (0.00591 to 0.00944 in.)

Max.

0.24 mm (0.0094 in.)

Drive sprocket radial clearance

STD

0.01 to 0.06 mm (0.000394 to 0.00236 in.)

Max.

0.06 mm (0.00236 in.)

Gear shift fork No. 2 claw thickness

10 mm (0.394 in.)

High and low clutch sleeve groove distance

10.5 mm (0.413 in.)

Gear shift fork No. 2 to high and low clutch sleeve clearance

STD

0.26 to 0.84 mm (0.0103 to 0.0330 in.)

Max.

0.84 mm (0.0330 in.)

CTR differential lock fork claw thickness

10 mm (0.394 in.)

Front drive clutch sleeve groove distance

10.5 mm (0.413 in.)

CTR differential lock fork to front drive clutch sleeve clearance

STD

0.26 to 0.84 mm (0.0103 to 0.0330 in.)

Max.

0.84 mm (0.0330 in.)

Rear output shaft journal outer diameter

Part A

STD

27.98 to 27.99 mm (1.1015 to 1.1019 in.)

Min.

27.98 mm (1.1015 in.)

Part B

STD

31.98 to 32.00 mm (1.2591 to 1.2598 in.)

Min.

31.98 mm (1.2591 in.)

Part C

STD

34.98 to 35.00 mm (1.3772 to 1.3779 in.)

Min.

34.98 mm (1.3772 in.)

Part D

STD

36.98 to 37.00 mm (1.4560 to 1.4566 in.)

Min.

36.98 mm (1.4560 in.)

Table 3. Input shaft

Input shaft journal outer diameter

Min.

47.59 mm (1.88 in.)

Input gear stopper snap ring thickness

Mark

A

2.10 to 2.15 mm (0.0827 to 0.0846 in.)

B

2.15 to 2.20 mm (0.0846 to 0.0866 in.)

C

2.20 to 2.25 mm (0.0866 to 0.0886 in.)

D

2.25 to 2.30 mm (0.0886 to 0.0906 in.)

E

2.30 to 2.35 mm (0.0906 to 0.0925 in.)

F

2.35 to 2.40 mm (0.0925 to 0.0945 in.)

G

2.40 to 2.45 mm (0.0945 to 0.0965 in.)

H

2.45 to 2.50 mm (0.0965 to 0.0984 in.)

J

2.50 to 2.55 mm (0.0984 to 0.100 in.)

K

2.55 to 2.60 mm (0.100 to 0.102 in.)

L

2.60 to 2.65 mm (0.102 to 0.104 in.)

M

2.65 to 2.70 mm (0.104 to 0.106 in.)

N

2.70 to 2.75 mm (0.106 to 0.108 in.)

P

2.75 to 2.80 mm (0.108 to 0.110 in.)

Q

2.80 to 2.85 mm (0.110 to 0.112 in.)

R

2.85 to 2.90 mm (0.112 to 0.114 in.)

S

2.90 to 2.95 mm (0.114 to 0.116 in.)

T

2.95 to 3.00 mm (0.116 to 0.118 in.)

U

3.00 to 3.05 mm (0.118 to 0.120 in.)

Table 4. Planetary gear

Pinion gear thrust clearance

STD

0.11 to 0.84 mm (0.00434 to 0.0330 in.)

Max.

0.84 mm (0.0330 in.)

Pinion gear radial clearance

STD

0.009 to 0.038 mm (0.000355 to 0.00149 in.)

Max.

0.038 mm (0.00149 in.)

Input bearing shaft snap ring thickness

Mark

1

1.45 to 1.50 mm (0.0571 to 0.0591 in.)

2

1.50 to 1.55 mm (0.0591 to 0.0610 in.)

3

1.55 to 1.60 mm (0.0610 to 0.0630 in.)

4

1.60 to 1.65 mm (0.0630 to 0.0650 in.)

5

1.65 to 1.70 mm (0.0650 to 0.0669 in.)

Low planetary gear bearing press in depth

7.7 to 8.3 mm (0.304 to 0.326 in.)