RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL FAN SHROUD


    1. A004QJZ

      Insert the fan shroud hooks into the radiator holes and install the fan shroud with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  2. INSTALL INTERCOOLER ASSEMBLY

    Click here

  3. INSTALL LOWER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  4. INSTALL NO. 2 RADIATOR HOSE


    1. Install the No. 2 radiator hose to the radiator assembly, and slide the hose clamp to secure the hose.

    2. Connect the No. 2 radiator hose to the water by-pass hose sub-assembly and close the water hose hose clamp.

  5. INSTALL RADIATOR ASSEMBLY


    1. Install the 2 cushions.

    2. Install the radiator assembly together with the intercooler assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    3. Attach the clamp and connect the 2 connectors.

  6. INSTALL CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

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  7. INSTALL RADIATOR GRILLE BRACKET


    1. Install the radiator grille bracket with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Connect the 2 connectors to the 2 horns.

  8. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Install the hood lock support sub-assembly with the 5 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Attach the clamp to connect the hood lock control cable assembly to the hood lock support sub-assembly.

  9. INSTALL HOOD LOCK ASSEMBLY

    Click here

  10. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the 2 upper radiator support sub-assemblies with the 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the 2 cushions.

  11. INSTALL UPPER RADIATOR SUPPORT


    1. Install the 2 upper radiator supports with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  12. CONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

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  13. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

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  14. CONNECT NO. 2 RADIATOR HOSE

    Note


    • Check that the retainer is closed when the connector is inserted.

    • If replacing the hose, apply fresh engine coolant to the O-ring.

    • Push on the connector until it makes a click sound which indicates that the connection is complete. After connecting the connector, check that the connector cannot be disconnected by pulling the connector.

    • Do not use a quick connector that has been dropped.


    1. Push in the retainer and connect the No. 2 radiator hose to the water inlet.

  15. CONNECT NO. 3 AIR HOSE


    1. Connect the No. 3 air hose to the intercooler assembly, and tighten the hose clamp to secure the hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  16. CONNECT NO. 2 AIR HOSE

    Note

    If replacing the No. 2 air hose, check for deposits in the intercooler assembly and No. 2 air hose. If necessary, wipe up deposits.


    1. Connect the No. 2 air hose to the intercooler assembly, and tighten the hose clamp to secure the hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  17. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose to the radiator assembly, and slide the hose clamp to secure the hose.

  18. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose to the radiator assembly, and slide the hose clamp to secure the hose.

    2. Attach the clamp to connect the No. 3 water by-pass hose to the fan shroud.

  19. CONNECT NO. 2 WATER BY-PASS HOSE


    1. Attach the 3 clamps to connect the No. 2 water by-pass hose to the 2 hose clamp brackets and No. 1 water hose clamp bracket.

  20. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Attach the 3 claws and install the radiator side deflector LH.

  21. INSTALL RADIATOR SIDE DEFLECTOR RH


    1. Attach the 3 claws and install the radiator side deflector RH.

  22. CONNECT AMBIENT TEMPERATURE SENSOR

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  23. INSTALL BATTERY CARRIER

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  24. INSTALL BATTERY TRAY

  25. INSTALL BATTERY

  26. INSTALL BATTERY INSULATOR

  27. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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  28. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  30. ADD ENGINE COOLANT

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  31. CHARGE REFRIGERANT (w/ Air Conditioning System)


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  32. WARM UP ENGINE (w/ Air Conditioning System)


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  33. INSPECT FOR REFRIGERANT LEAK (w/ Air Conditioning System)


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  34. INSPECT FOR COOLANT LEAK

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  35. INSTALL FRONT LOWER BUMPER ABSORBER


    1. Insert the 2 hooks of the front lower bumper absorber into the installation holes in the body to install the front lower bumper absorber.

    2. Install the 4 bolts.

  36. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the No. 1 engine under cover with the 11 clips and 6 bolts.

  37. INSTALL NO. 1 ENGINE COVER

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  38. INSTALL FRONT BUMPER REINFORCEMENT

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