6AR-FSE ENGINE MECHANICAL SERVICE DATA

ENGINE
Ignition timing Terminals TC and CG of DLC3 connected

8 to 12° BTDC at idle

(Transaxle in neutral or park)

Terminals TC and CG of DLC3 disconnected

5 to 15° BTDC at idle

(Transaxle in neutral or park)

Engine idle speed 700 to 800 rpm
Compression Standard pressure

1450 kPa (14.8 kgf/cm2, 210 psi)

Minimum pressure

980 kPa (10.0 kgf/cm2, 142 psi)

Pressure difference between each cylinder

200 kPa (2.0 kgf/cm2, 29 psi) or less

FRONT CRANKSHAFT OIL SEAL
Timing chain cover oil seal Depth Standard -0.75 to -1.45 mm (-0.0295 to -0.0571 in.)
REAR CRANKSHAFT OIL SEAL
Rear engine oil seal Depth Standard 0.35 to 0.55 mm (0.0138 to 0.0217 in.)
ENGINE UNIT
Crankshaft backlash Standard 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Maximum 0.20 mm (0.00787 in.)
Camshaft Oil clearance No. 1 journal Standard 0.035 to 0.072 mm (0.00138 to 0.00283 in.)
Maximum 0.085 mm (0.00335 in.)
Other journals Standard 0.025 to 0.062 mm (0.000984 to 0.00244 in.)
Maximum 0.085 mm (0.00335 in.)
Thrust clearance Standard 0.060 to 0.155 mm (0.00236 to 0.00610 in.)
Maximum 0.170 mm (0.00669 in.)
Runout Maximum 0.03 mm (0.00118 in.)
Cam lobe height for intake valve Standard 44.1823 to 44.2823 mm (1.73946 to 1.74339 in.)
Minimum 44.0323 mm (1.73355 in.)
for fuel pump drive Standard 42.1698 to 42.2698 mm (1.66023 to 1.66416 in.)
Minimum 42.0198 mm (1.65432 in.)
Journal diameter No. 1 Standard 34.449 to 34.465 mm (1.35626 to 1.35689 in.)
Other Standard 22.959 to 22.975 mm (0.90390 to 0.90453 in.)
No. 2 camshaft Oil clearance No. 1 journal Standard 0.049 to 0.086 mm (0.00193 to 0.00339 in.)
Maximum 0.095 mm (0.00374 in.)
Other journals Standard 0.025 to 0.062 mm (0.000984 to 0.00244 in.)
Maximum 0.085 mm (0.00335 in.)
Thrust clearance Standard 0.060 to 0.155 mm (0.00236 to 0.00610 in.)
Maximum 0.170 mm (0.00669 in.)
Runout Maximum 0.03 mm (0.00118 in.)
Cam lobe height Standard 43.5253 to 43.6253 mm (1.71359 to 1.71753 in.)
Minimum 43.3753 mm (1.70769 in.)
Journal diameter No. 1 Standard 34.449 to 34.465 mm (1.35626 to 1.35689 in.)
Other Standard 22.959 to 22.975 mm (0.90390 to 0.9453 in.)
Chain sub-assembly Chain elongation Maximum 137.7 mm (5.42 in.)
Crankshaft timing sprocket Sprocket diameter (with chain) Minimum 59.94 mm (2.36 in.)
Chain tensioner slipper Depth Maximum 1.0 mm (0.0394 in.)
No. 1 chain vibration damper Depth Maximum 1.0 mm (0.0394 in.)
Timing chain guide Depth Maximum 1.0 mm (0.0394 in.)
No. 1 balance shaft Thrust clearance Standard 0.05 to 0.09 mm (0.00197 to 0.00354 in.)
Maximum 0.09 mm (0.00354 in.)
No. 2 balance shaft Thrust clearance Standard 0.05 to 0.09 mm (0.00197 to 0.00354 in.)
Maximum 0.09 mm (0.00354 in.)
Balance shaft Backlash Standard 0.04 to 0.17 mm (0.00157 to 0.00669 in.)
Maximum 0.17 mm (0.00669 in.)
Cylinder head set bolt Diameter Standard 10.85 to 11.00 mm (0.427 to 0.433 in.)
Minimum 10.6 mm (0.417 in.)
Exhaust manifold converter sub-assembly (TWC: Front Catalyst) Warpage Maximum 0.7 mm (0.0276 in.)
Stiffening crankcase ring pin Protrusion height Standard 4.3 to 5.3 mm (0.169 to 0.209 in.)
Camshaft bearing cap setting ring pin Protrusion height Standard 2.7 to 3.3 mm (0.106 to 0.130 in.)
Camshaft housing straight pin Protrusion height Standard 5.0 to 7.0 mm (0.197 to 0.276 in.)
No. 1 camshaft bearing Difference between (A) and (B) 0 to 0.7 mm (0 to 0.0276 in.)
No. 2 camshaft bearing Distance Standard 1.15 to 1.85 mm (0.0453 to 0.0728 in.)
CYLINDER HEAD
Cylinder head sub-assembly Warpage Cylinder block sub-assembly side Maximum 0.05 mm (0.00197 in.)
Intake manifold side Maximum 0.10 mm (0.00394 in.)
Exhaust manifold converter sub-assembly (TWC: Front Catalyst) side Maximum 0.10 mm (0.00394 in.)
Compression spring Free length Standard 50.78 mm (2.00 in.)
Deviation Maximum 1.28 mm (0.0504 in.)
Intake valve Valve stem diameter Standard 5.470 to 5.485 mm (0.215 to 0.216 in.)
Margin thickness Standard 1.0 mm (0.0394 in.)
Minimum 0.50 mm (0.0197 in.)
Overall length Standard 103.92 mm (4.09 in.)
Minimum 103.42 mm (4.07 in.)
Exhaust valve Valve stem diameter Standard 5.465 to 5.480 mm (0.215 to 0.216 in.)
Margin thickness Standard 1.0 mm (0.0394 in.)
Minimum 0.50 mm (0.0197 in.)
Overall length Standard 112.91 mm (4.45 in.)
Minimum 112.41 mm (4.43 in.)
Valve guide bush Bushing inside diameter Standard 5.510 to 5.530 mm (0.217 to 0.218 in.)
Oil clearance Intake Standard 0.025 to 0.060 mm (0.000984 to 0.00236 in.)
Maximum 0.08 mm (0.00315 in.)
Exhaust Standard 0.030 to 0.065 mm (0.00118 to 0.00256 in.)
Maximum 0.10 mm (0.00394 in.)
Intake valve guide bush Bush bore diameter of cylinder head sub-assembly Standard 10.285 to 10.306 mm (0.405 to 0.406 in.)
Bore diameter STD 10.333 to 10.344 mm (0.40681 to 0.40724 in.)
O/S 0.05 10.383 to 10.394 mm (0.40878 to 0.40921 in.)
Bush length Standard 41.3 to 41.7 mm (1.63 to 1.64 in.)
Protrusion height Standard 14.85 to 15.1 mm (0.585 to 0.594 in.)
Exhaust valve guide bush Bush bore diameter of cylinder head sub-assembly Standard 10.285 to 10.306 mm (0.405 to 0.406 in.)
Bore diameter STD 10.333 to 10.344 mm (0.40681 to 0.40724 in.)
O/S 0.05 10.383 to 10.394 mm (0.40878 to 0.40921 in.)
Bush length Standard 46.8 to 47.2 mm (1.84 to 1.86 in.)
Protrusion height Standard 14.25 to 14.5 mm (0.561 to 0.571 in.)
Ring pin Protrusion height Standard 6.5 to 7.5 mm (0.256 to 0.295 in.)
Spark plug tube Protrusion height Standard 112 mm (4.41 in.)
Intake valve seat Width Standard 1.0 to 1.4 mm (0.0394 to 0.0551 in.)
Exhaust valve seat Width Standard 1.2 to 1.6 mm (0.0472 to 0.0630 in.)
CYLINDER BLOCK
Connecting rod Thrust clearance Standard 0.160 to 0.512 mm (0.00630 to 0.0202 in.)
Maximum 0.512 mm (0.0202 in.)
Oil clearance Standard 0.030 to 0.063 mm (0.00118 to 0.00248 in.)
Maximum 0.07 mm (0.00276 in.)
Crankshaft pin Diameter Standard 51.492 to 51.500 mm (2.02724 to 2.02756 in.)
Connecting rod big end inside diameter Mark 1 Standard 54.500 to 54.508 mm (2.14567 to 2.14598 in.)
Mark 2 Standard 54.509 to 54.516 mm (2.14602 to 2.14629 in.)
Mark 3 Standard 54.517 to 54.524 mm (2.14633 to 2.14661 in.)
Connecting rod bearing center wall thickness Mark 1 Standard 1.486 to 1.490 mm (0.0585 to 0.0587 in.)
Mark 2 Standard 1.491 to 1.494 mm (0.0587 to 0.0588 in.)
Mark 3 Standard 1.495 to 1.498 mm (0.0589 to 0.0590 in.)
Crankshaft Thrust clearance Standard 0.04 to 0.24 mm (0.00157 to 0.00945 in.)
Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness Standard 1.93 to 1.98 mm (0.0760 to 0.0780 in.)
Cylinder block Warpage Maximum 0.05 mm (0.00197 in.)
Cylinder bore Diameter Reference value (New parts) 86.000 to 86.013 mm (3.38582 to 3.38633 in.)
Maximum 86.13 mm (3.39094 in.)
Piston Diameter Reference value (New parts) 85.977 to 86.007 mm (3.38 to 3.39 in.)
Oil clearance Reference value (New parts) 0.025 to 0.048 mm (0.000984 to 0.00189 in.)
Maximum 0.10 mm (0.00394 in.)
Piston ring Ring groove clearance No. 1 compression spring Standard 0.020 to 0.070 mm (0.000787 to 0.00276 in.)
No. 2 compression spring Standard 0.020 to 0.060 mm (0.000787 to 0.00236 in.)
Oil ring Standard 0.070 to 0.150 mm (0.00276 to 0.00591 in.)
End gap No. 1 compression spring Standard 0.20 to 0.25 mm (0.00787 to 0.00984 in.)
Maximum 0.81 mm (0.0319 in.)
No. 2 compression spring Standard 0.32 to 0.37 mm (0.0126 to 0.0146 in.)
Maximum 0.90 mm (0.0354 in.)
Oil ring Standard 0.10 to 0.35 mm (0.00394 to 0.0138 in.)
Maximum 1.40 mm (0.0551 in.)
Piston pin hole inside diameter Mark A Standard 22.001 to 22.004 mm (0.86618 to 0.86630 in.)
Mark B Standard 22.005 to 22.007 mm (0.86634 to 0.86642 in.)
Mark C Standard 22.008 to 22.010 mm (0.86645 to 0.86653 in.)
Piston pin Diameter Mark A Standard 21.997 to 22.000 mm (0.86602 to 0.86614 in.)
Mark B Standard 22.001 to 22.003 mm (0.86618 to 0.86626 in.)
Mark C Standard 22.004 to 22.006 mm (0.86630 to 0.86638 in.)
Connecting rod small end bush inside diameter Mark A Standard 22.005 to 22.008 mm (0.86634 to 0.86645 in.)
Mark B Standard 22.009 to 22.011 mm (0.86649 to 0.86657 in.)
Mark C Standard 22.012 to 22.014 mm (0.86661 to 0.86669 in.)
Piston pin oil clearance Piston side Standard 0.001 to 0.007 mm (0.0000394 to 0.000276 in.)
Maximum 0.013 mm (0.000512 in.)
Connecting rod side Standard 0.005 to 0.011 mm (0.000197 to 0.000433 in.)
Maximum 0.017 mm (0.000669 in.)
Connecting rod alignment Misalignment Maximum 0.05 mm (0.00197 in.) per 100 mm (3.94 in.)
Twist Maximum 0.15 mm (0.00591 in.) per 100 mm (3.94 in.)
Crankshaft Runout Maximum 0.03 mm (0.00118 in.)
Main journal diameter Standard 54.988 to 55.000 mm (2.16 to 2.17 in.)

Taper and out-of-round

(Main journal side)

Maximum 0.003 mm (0.000118 in.)
Crank pin diameter Standard 51.492 to 51.500 mm (2.02724 to 2.02756 in.)

Taper and out-of-round

(Crank pin side)

Maximum 0.003 mm (0.000118 in.)
Oil clearance Standard 0.017 to 0.040 mm (0.000669 to 0.00157 in.)
Maximum 0.05 mm (0.00197 in.)
Cylinder block journal inside diameter Mark 0 Standard 59.000 to 59.002 mm (2.32283 to 2.32291 in.)
Mark 1 Standard 59.003 to 59.004 mm (2.32295 to 2.32299 in.)
Mark 2 Standard 59.005 to 59.006 mm (2.32303 to 2.32307 in.)
Mark 3 Standard 59.007 to 59.009 mm (2.32311 to 2.32318 in.)
Mark 4 Standard 59.010 to 59.011 mm (2.32322 to 2.32326 in.)
Mark 5 Standard 59.012 to 59.013 mm (2.32330 to 2.32334 in.)
Mark 6 Standard 59.014 to 59.016 mm (2.32338 to 2.32346 in.)
Crankshaft main journal Diameter Mark 0 Standard 54.999 to 55.000 mm (2.16531 to 2.16535 in.)
Mark 1 Standard 54.997 to 54.998 mm (2.16523 to 2.16527 in.)
Mark 2 Standard 54.995 to 54.996 mm (2.16515 to 2.16519 in.)
Mark 3 Standard 54.993 to 54.994 mm (2.16507 to 2.16511 in.)
Mark 4 Standard 54.991 to 54.992 mm (2.16500 to 2.16504 in.)
Mark 5 Standard 54.988 to 54.990 mm (2.16488 to 2.16496 in.)
Crankshaft bearing center wall Thickness Mark 1 Standard 1.992 to 1.995 mm (0.07843 to 0.07854 in.)
Mark 2 Standard 1.996 to 1.998 mm (0.07858 to 0.07866 in.)
Mark 3 Standard 1.999 to 2.001 mm (0.07870 to 0.07878 in.)
Mark 4 Standard 2.002 to 2.004 mm (0.07882 to 0.07890 in.)
Crankshaft bearing cap bolt Diameter Standard 9.77 to 9.96 mm (0.385 to 0.392 in.)
Maximum 9.1 mm (0.358 in.)
Connecting rod bolt Diameter Standard 8.5 to 8.6 mm (0.335 to 0.339 in.)
Maximum 8.3 mm (0.327 in.)
Ring pin Standard protrusion height Ring pin (A) 5.0 to 7.0 mm (0.197 to 0.276 in.)
Ring pin (B) 4.0 to 7.0 mm (0.157 to 0.276 in.)
Straight pin Standard protrusion height Straight pin (A) 11.0 to 13.0 mm (0.433 to 0.512 in.)
Straight pin (B) 5.0 to 7.0 mm (0.197 to 0.276 in.)
Straight pin (C) 4.0 to 6.0 mm (0.157 to 0.236 in.)
Crankshaft bearing Difference between (A) and (B) 0 to 0.7 mm (0 to 0.0276 in.)
Connecting rod bearing Difference between (A) and (B) 0 to 0.7 mm (0 to 0.0276 in.)