REAR DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REPAIR INSTRUCTION

    Click here

  2. INSTALL REAR DOOR OUTSIDE STRIPE

    Click here

  3. INSTALL REAR DOOR LOWER OUTSIDE STRIPE

    Click here

  4. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  5. INSTALL REAR DOOR FRONT OUTSIDE SEAL


    1. B0087GV

      Engage the guide to install the rear door front outside seal.

  6. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  7. INSTALL DOOR WINDOW FRAME MOULDING CLIP


    1. B0086FFC01
      B00847Z Install in this Direction

      Engage the 2 claws to install the door window frame moulding clip.

  8. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  9. INSTALL REAR DOOR NO. 2 WEATHERSTRIP


    1. B0087Z1

      Engage the 5 clips to install the rear door No. 2 weatherstrip.

  10. INSTALL REAR DOOR PANEL CUSHION


    1. B0084KU

      Engage the 4 claws to install 2 new rear door panel cushions.

  11. INSTALL CURTAIN HOOK (w/ Rear Door Sunshade)


    1. B00846K

      Engage the 4 claws to install the 2 curtain hooks.

    2. Engage the 2 pins as shown in the illustration.

  12. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.

    2. B0084NDC01
      *A Outside
      *B Inside

      Engage the claw as shown in the illustration.

    3. Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  13. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B0084KC

      Engage the 3 guides and claw to install the rear door rear outside handle pad.

  14. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B0088QO

      Engage the 3 claws to install the rear door front outside handle pad.

  15. INSTALL REAR DOOR OUTSIDE HANDLE COVER


    1. B0086ZN

      Engage the claw.

    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  16. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B008820C01
      B00847Z Install in this Direction

      Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.

    2. Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly, then slide the rear door outside handle assembly toward the front of the vehicle to install it.

    3. B00862JC01
      B00847Z Engage in this Direction

      Move the lever as shown in the illustration and engage the 2 claws to secure the rear door outside handle assembly.

  17. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  18. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door window regulator assembly.

    2. Temporarily install the temporary bolt to the rear door window regulator assembly.

    3. B0085GJC01
      *a Temporary Bolt

      Temporarily install the rear door window regulator assembly with the 3 bolts.

    4. Tighten the temporary bolt and 3 bolts to install the rear door window regulator assembly.

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the connector.

  19. INSTALL REAR DOOR GLASS CHANNEL FILLER


    1. Apply soapy water to a new rear door glass channel filler.

    2. B0087TAC01
      *A Front Side
      *B Rear Side
      *a Edge of curved surface

      Install the rear door glass channel filler to the rear door glass sub-assembly at position shown in the illustration.

      Standard Dimension
      Area Measurement
      A 5.0 mm (0.197 in.)
      B 5.0 mm (0.197 in.)

  20. INSTALL REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. Apply soapy water to the channel filler side of the rear door glass channel sub-assembly.

    2. B0085Y6C01
      *A Front Side
      *B Rear Side
      *a Edge of curved surface

      Using a plastic hammer, install the rear door glass channel sub-assembly to the position shown in the illustration.

      Standard Dimension
      Area Measurement
      A 5.0 mm (0.197 in.)
      B 5.0 mm (0.197 in.)

      Note

      To prevent damaging the rear door glass sub-assembly, be careful not to strike the rear door glass channel sub-assembly with too much force.

  21. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. B008676C01
      B00847Z Install in this Direction (1)
      B008776 Install in this Direction (2)

      Insert the rear door glass sub-assembly into the rear door panel as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

    2. B008689

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

  22. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B008779C01
      B00847Z Install in this Direction

      Install the rear door quarter window glass with rear door quarter window weatherstrip as shown in the illustration.

  23. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B0087KIC02
      B00888T Screw
      B0086HX Bolt

      Install the rear door rear lower window frame sub-assembly with the screw and 2 bolts.

      Torque:
      Screw
      3.1 N*m  { 32 kgf*cm, 27 in.*lbf }
      Bolt
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  24. INSTALL REAR DOOR WEATHERSTRIP


    1. Clean the rear door panel.

    2. Remove the release paper from a new rear door weatherstrip.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B00867VC01
      *a Double-sided Tape

      Engage the 23 clips and install the rear door weatherstrip.

  25. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Clean the bolt hole in the vehicle body.

    2. Clean the threads of the bolt.

    3. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. B00878YC02
      B00888T Nut
      B0086HX Bolt

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  26. INSTALL REAR DOOR GLASS RUN


    1. B0084K6

      Install the rear door glass run.

  27. INSTALL REAR DOOR PANEL PROTECTOR


    1. B0088NE

      Install the rear door panel protector.

    2. B00861C

      Engage the clip.

  28. INSTALL REAR DOOR NO. 1 VENT SEAL


    1. B0088U7

      Install the rear door No. 1 vent seal.

  29. INSTALL REAR DOOR SERVICE HOLE COVER


    1. B00868A

      Engage the 8 clips to install the rear door service hole cover.

    2. B0087NN

      Engage the 2 clamps.

    3. Connect the connector.

  30. INSTALL REAR DOOR FRAME GARNISH


    1. B0087CX

      Engage the 2 claws to install the rear door frame garnish.

  31. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  32. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B0086H7

      Engage the 3 claws to install the rear door inside handle sub-assembly.

  33. INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER


    1. B00864DC01
      B00847Z Install in this Direction

      Install the rear door No. 2 service hole cover to the rear door inner glass weatherstrip.

  34. INSTALL REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)


    1. B0088J4

      Engage the 3 guides.

    2. Install the rear curtain sub-assembly with the 9 screws.

  35. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. B0086JRC01
      B00847Z Install in this Direction

      Install the rear door inner glass weatherstrip with rear door No. 2 service hole cover as shown in the illustration.

    2. B0084GF

      Engage the clip.

  36. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0083MR

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. B00887UC01
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly
      B00847Z Install in this Direction

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly to the rear door inside handle sub-assembly as shown in the illustration.

    3. B0087BT

      Engage the 5 claws and guide.

    4. Engage the 8 clips to install the rear door trim board sub-assembly.

    5. B00849E

      Install the 3 screws.

  37. INSTALL REAR ARMREST ASSEMBLY


    1. B0089N9C01
      B00847Z Install in this Direction

      Engage the guide as shown in the illustration.

    2. B0083HJC01
      B00847Z Install in this Direction

      Engage the 3 clips, 8 claws and 2 guides to install the rear armrest assembly as shown in the illustration.

  38. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL


    1. Connect the connector.

    2. B0086AXC01
      B00847Z Install in this Direction

      Engage the 2 clips 5 claws and 6 guides to install the rear power window regulator switch assembly with rear door upper armrest base panel as shown in the illustration.

  39. INSTALL REAR DOOR ARMREST COVER SUB-ASSEMBLY


    1. B0084XG

      Engage the 3 claws to install the rear door armrest cover sub-assembly.

  40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    for 2AR-FE:

    Click here

    for A25A-FKS:

    Click here

    for 2GR-FKS:

    Click here

    for 6AR-FSE:

    Click here

  41. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  42. INSPECT POWER WINDOW OPERATION

    Click here