EGR VALVE (w/o EGR Cooler) INSTALLATION


  1. INSTALL EGR VALVE ASSEMBLY


    1. Install a new gasket and the EGR valve.

  2. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY


    1. A01DX28E02

      Install 2 new gaskets and the pipe with the 2 nuts and 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      Tech Tips

      The gasket's claws should be on the pipe side.

  3. INSTALL INTAKE AIR CONNECTOR


    1. A01E2GUE01

      Install a new gasket and the air connector with the 2 nuts and bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  4. INSTALL THROTTLE BODY BRACKET


    1. Install the bracket with the 3 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  5. INSTALL DIESEL THROTTLE BODY ASSEMBLY

    A01E2KU

    1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. A01DZU2

      Connect the 2 connectors.

  6. INSTALL VACUUM SWITCHING VALVE BRACKET


    1. A01DXD3

      Install the bracket with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Connect the vacuum hoses to the 2 locations.

    3. Connect the 2 connectors.

  7. INSTALL NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY

    A01E0K7

    1. Connect the pipe (with the 2 air hoses) and install the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Tighten the 2 clamps.

    3. Connect the vacuum hose to the gas filter.

    4. Connect the manifold absolute pressure sensor connector.

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  9. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.