RADIATOR(except Sedan) INSTALLATION

PROCEDURE

  1. INSTALL RADIATOR DRAIN COCK PLUG

    1. Install the O-ring to the radiator drain cock plug.

      Note:

      Replace the O-ring if it is damaged.

    2. Install the radiator drain cock plug.

  2. INSTALL RADIATOR ASSEMBLY

    1. Install the fan shroud to the radiator assembly with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    2. Install the 2 lower radiator supports.

    3. Install the radiator assembly with the fan shroud.

      Note:

      Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

    4. A290329C01

      *a

      Guide

      Engage the 2 guides to connect the condenser assembly as shown in the illustration.

      Note:

      Do not damage the condenser assembly or radiator assembly when installing the condenser assembly.

    5. Connect the cooling fan ECU connector.

    6. Connect the wire harness and clamp.

  3. INSTALL NO. 2 FAN SHROUD

    1. Engage the 2 claws and 2 guides and install the No. 2 fan shroud to the radiator assembly.

    2. Install the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    3. Install the 2 radiator support cushions to the No. 2 fan shroud.

  4. CONNECT NO. 3 WATER BY-PASS HOSE

    1. Connect the No. 3 water by-pass hose, and slide the clip to secure it.

    2. Connect the clamp.

  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. A355687N02

      Install the upper radiator support sub-assembly with the 5 bolts.

      Bolt A, B

      12.5 N*m

      127 kgf*cm

      9 ft.*lbf

      Bolt C

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

      Tip:

      Use a 10 mm union nut wrench to install the 2 bolts (A).

    2. Connect the wire harness with the 2 clamps. (w/ Engine Hood Courtesy Switch)

    3. Connect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. Connect the hood lock control cable assembly to the upper radiator support sub-assembly with the 2 clamps.

    5. Connect the hood lock control cable assembly to the hood lock control lever sub-assembly.

  6. CONNECT NO. 2 RADIATOR HOSE

    1. Connect the No. 2 radiator hose and slide the clip to secure it.

  7. CONNECT NO. 3 RADIATOR HOSE

    1. Connect the water by-pass hose and slide the clip to secure it.

  8. CONNECT WATER BY-PASS HOSE

    1. Connect the water by-pass hose and slide the clip to secure it.

  9. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    1. Connect the 2 clamps and install the No. 1 water hose clamp bracket to the upper radiator support sub-assembly with the 2 bolts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

  10. INSTALL THERMISTOR ASSEMBLY

    Click here

  11. INSTALL BATTERY

    Click hereClick here

  12. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  13. INSTALL HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  14. ADD ENGINE COOLANT

    Click here

  15. INSPECT FOR COOLANT LEAK

    Click here

  16. INSTALL NO. 1 ENGINE UNDER COVER