REAR DOOR INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart (Click here).

PROCEDURE

  1. REPAIR INSTRUCTION

    Click here

  2. INSTALL NO. 4 BLACK OUT TAPE LH

    Click here

  3. INSTALL NO. 3 BLACK OUT TAPE LH

    Click here

  4. INSTALL REAR DOOR WEATHERSTRIP LH

    1. B222681

      Attach the 18 clips to install the weatherstrip.

  5. INSTALL REAR DOOR CHECK ASSEMBLY LH

    1. B222680

      Apply MP grease to the sliding areas of the door check.

    2. Install the door check to the door panel with the 2 nuts.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

    3. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the door check to the body panel with the bolt.

      30 N*m

      306 kgf*cm

      22 ft.*lbf

  6. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

    1. B222682

      Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.

    2. Attach the claw to install the rear door outside handle frame sub-assembly.

    3. Using a T30 "TORX" socket, tighten the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

  7. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

    1. B222669

      Attach the 2 claws to install the pad.

  8. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

    1. B222668

      Attach the 3 claws to install the pad.

  9. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

    1. B222683

      Install the handle by pushing it in the direction of the arrow in the illustration.

    2. U122433E04

      Attach the holder of the rear door outside handle frame LH.

      Table 1. Text in Illustration

      *1

      Holder

      *2

      Rear Door Outside Handle Frame LH

  10. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

    1. Attach the claw to install the cover.

    2. B222666

      Using a T30 "TORX" socket, tighten the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

  11. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    1. B222665E02

      Install the rear door inside locking cable.

    2. B222678E02

      Attach the 3 claws.

  12. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    1. B222677E02

      Install the rear door lock remote control cable.

    2. B222676E02

      Attach the claw.

  13. INSTALL REAR DOOR LOCK ASSEMBLY LH

    Click here

  14. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY LH

    1. w/ Power Window:

      1. U122488E02

        Apply MP grease to the sliding and rotating areas of the window regulator.

      2. B455705E01

        Temporarily install the temporary bolt to the window regulator.

        Table 2. Text in Illustration

        *1

        Temporary Bolt

      3. Insert the window regulator into the door panel. Use the temporary bolt to hang the window regulator on the door panel.

        Note:

        Be careful not to drop the window regulator as it may become damaged.

      4. Tighten the temporary bolt and install the 3 bolts to install the rear door window regulator assembly.

        8.0 N*m

        82 kgf*cm

        71 in.*lbf

      5. Connect the connector.

    2. w/o Power Window:

      1. U122489E02

        Apply MP grease to the sliding and rotating areas of the window regulator.

      2. B222675

        Install the rear door window regulator assembly with the 3 bolts.

        8.0 N*m

        82 kgf*cm

        71 in.*lbf

  15. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  16. INSTALL REAR DOOR GLASS CHANNEL FILLER

    1. B222686E02

      Install the rear door glass channel filler to the glass sub-assembly.

      Table 3. Text in Illustration

      *1

      Front Side

      Standard

      Area

      Specified Condition

      A

      10.0 mm (0.394 in.)

    2. Apply soapy water to the inside of the glass channel.

    3. B222687E02

      Using a plastic-faced hammer, tap the channel onto the glass to install the glass channel.

      Note:

      Be careful not to damage the glass or glass channel.

      Table 4. Text in Illustration

      *1

      Front Side

      Standard

      Area

      Specified Condition

      A

      10.0 mm (0.394 in.)

  17. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

    1. w/ Power Window:

      1. Temporarily install the regulator switch assembly.

      2. Connect the cable to the negative (-) battery terminal.

      3. Operate the regulator switch until the regulator reaches its bottom dead center.

      4. Disconnect the cable from the negative (-) battery terminal.

        Note:

        When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

      5. Remove the regulator switch assembly.

    2. w/o Power Window:

      1. Temporarily install the rear door window regulator handle assembly.

      2. Turn the handle until the regulator reaches its bottom dead center.

      3. Remove the rear door window regulator handle assembly.

    3. B222688

      Install the front side of the glass run.

    4. B455706E01

      Apply MP grease to the sliding areas of the glass channel as shown in the illustration.

      Standard

      Area

      Specified Condition

      A

      130 mm (5.12 in.)

      B

      29 mm (1.14 in.)
    5. B222689

      Slide the rear door glass sub-assembly as shown in the illustration to install it.

  18. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

    1. B222664

      Install the rear door quarter window weatherstrip to the rear door quarter window glass.

  19. INSTALL REAR DOOR QUARTER WINDOW GLASS LH

    1. B222691

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  20. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

    1. B222692

      Insert the rear door window division bar sub-assembly from above.

    2. Install the rear door window division bar sub-assembly to the glass run.

    3. B222662

      Install the rear door window division bar sub-assembly with the 2 bolts and screw.

      6.2 N*m

      63 kgf*cm

      55 in.*lbf

      for bolt and screw

  21. INSTALL CURTAIN HOOK (w/ Rear Door Sunshade)

    1. B222657

      Install the 2 curtain hooks.

  22. INSTALL REAR DOOR FRAME GARNISH LH

    1. B222738

      Attach the clip to install a new door frame garnish.

  23. INSTALL REAR DOOR GLASS RUN LH

    1. B222661

      Completely install the glass run.

  24. INSTALL REAR DOOR SERVICE HOLE COVER LH

    1. Apply butyl tape to the door.

    2. B222693E01

      Pass the rear door lock remote control cable and rear door inside locking cable through a new rear door service hole cover.

      Table 5. Text in Illustration

      *1

      Reference Point

    3. Install the rear door service hole cover by using the reference points on the rear door panel.

      Note:

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the seal quality.

    4. Connect the connector.

  25. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH

    1. B222694

      Install the rear door inner glass weatherstrip to the door panel.

  26. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  27. INSTALL REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade)

    1. B222655

      Install the rear curtain sub-assembly to the door trim board with the 10 screws.

  28. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

    1. B222695

      Connect the 2 cables to the inside handle to install the inside handle.

  29. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

    1. B223789

      Install the clamp to the door panel.

    2. B222696

      Attach the 2 claws to install the inside handle to the rear door trim board.

    3. B222697E02

      Attach the rear door trim board with the 4 claws on the rear door inner glass weatherstrip.

      Table 6. Text in Illustration

      *1

      w/ Rear Door Sunshade

      *2

      w/o Rear Door Sunshade
    4. B222650

      Install the rear door trim board with the 10 clips.

    5. Install the 3 screws.

  30. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)

    1. Connect the connector.

    2. B222698

      Attach the 4 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  31. INSTALL REAR DOOR TRIM MOULDING LH

    1. B222699

      Attach the 8 claws to install the door trim moulding.

  32. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

    1. B215099

      Attach the 3 claws to install the rear door inside handle bezel.

  33. INSTALL REAR DOOR REGULATOR INSIDE HANDLE PLATE (w/o Power Window)

    1. Install the rear door regulator inside handle plate.

  34. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

    1. Temporarily install the rear door window regulator handle assembly, fully close the window, and then remove the rear door window regulator handle assembly.

    2. Install the snap ring to the rear door window regulator handle assembly.

    3. B455707E01

      Install the rear door window regulator handle assembly as shown in the illustration.

      Table 7. Text in Illustration

      *1

      Front Side

      Standard

      Area

      Specified Condition

      A

      50° to 60°

  35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).