AIR CONDITIONING UNIT DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE

  1. REMOVE QUICK HEATER ASSEMBLY

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  2. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

    1. E265955

      Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.

  3. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

    1. E260971

      Remove the 3 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  4. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

    1. E260969

      Remove the 3 screws and No. 3 air conditioning radiator damper servo sub-assembly.

  5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    1. E265958

      Remove the screw and clamp.

    2. E265959

      Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly as shown in the illustration.

  6. REMOVE COOLER EXPANSION VALVE

    1. E265960

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

  7. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    1. E265961

      Remove the 4 screws.

    2. Detach the 2 claws and 2 guides, and remove the lower heater case.

    3. E265962

      Detach the clamp.

    4. Remove the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor from the upper heater case.

    5. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  8. REMOVE NO. 1 COOLER THERMISTOR

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