FRONT DOOR INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. REPAIR INSTRUCTION

    Click here

  2. INSTALL NO. 2 BLACK OUT TAPE LH

    Click here

  3. INSTALL NO. 1 BLACK OUT TAPE LH

    Click here

  4. INSTALL FRONT DOOR WEATHERSTRIP LH

    1. B222082E02

      Attach the 14 clips to install the weatherstrip.

    2. Install the clip labeled A.

  5. INSTALL FRONT DOOR CHECK ASSEMBLY LH

    1. B222081

      Apply MP grease to the sliding areas of the door check.

    2. Install the door check to the door panel with the 2 nuts.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

    3. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the bolt.

      30 N*m

      306 kgf*cm

      22 ft.*lbf

  6. INSTALL FRONT DOOR LOCK OPEN ROD LH

    1. B213419E03

      Install the front door lock open rod as shown in the illustration.

  7. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

    1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

    2. w/ Entry and Start System:

      1. B213422

        Attach the 2 clamps and 2 claws to attach the front door outside handle frame to the front door wire.

      2. B222083

        Attach the 2 claws to install the front door outside handle frame sub-assembly.

      3. Using a T30 "TORX" wrench, tighten the screw.

        4.0 N*m

        41 kgf*cm

        35 in.*lbf

      4. B222078

        Attach the 3 clamps.

    3. w/o Entry and Start System:

      1. B222084

        Attach the 2 claws to install the front door outside handle frame sub-assembly.

      2. Using a T30 "TORX" wrench, tighten the screw.

        4.0 N*m

        41 kgf*cm

        35 in.*lbf

  8. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    1. B222077

      Install the front door inside locking cable assembly.

    2. B222076

      Attach the 3 claws.

  9. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    1. B222075

      Install the front door lock remote control cable.

  10. INSTALL FRONT DOOR LOCK ASSEMBLY LH

    Click here

  11. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

    1. B222074

      Attach the 2 claws to install the pad.

  12. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

    1. B222073

      Attach the 3 claws to install the pad.

  13. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

    1. w/ Entry and Start System:

      1. B222085

        Install the handle by pushing it in the direction of the arrow in the illustration.

      2. B216334E03

        Attach the holder of the front door outside handle frame LH.

        Table 1. Text in Illustration

        *1

        Holder

        *2

        Front Door Outside Handle Frame LH

        *3

        Front Door Outside Handle Connector
      3. B216333E04

        Connect the front door wire connector and attach the claw of the connector to the front door outside handle.

        Table 2. Text in Illustration

        *1

        Connector Cover

        *2

        Front Door Outside Handle Frame LH

        *3

        Front Door Wire LH
      4. B216332E04

        Attach the 2 claws to fix the connector cover in place.

        Table 3. Text in Illustration

        *1

        Connector Cover

        *2

        Front Door Outside Handle Frame LH

        *3

        Front Door Wire LH

    2. w/o Entry and Start System:

      1. B222086

        Install the handle by pushing it in the direction of the arrow in the illustration.

      2. U122433E04

        Attach the holder of the front door outside handle frame LH.

        Table 4. Text in Illustration

        *1

        Holder

        *2

        Front Door Outside Handle Frame LH

  14. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)

    1. B222069

      Attach the 3 claws to install the front door outside handle cover to the front door lock key cylinder.

    2. B222068

      Tighten the screw using a T30 "TORX" socket to install the cover (with the door lock key cylinder).

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

    3. Install the hole plug.

  15. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)

    1. B222070

      Tighten the screw using a T30 "TORX" socket to install the cover.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

    2. Install the hole plug.

  16. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

    1. B222067

      Install the rear lower frame with the bolt.

      6.2 N*m

      63 kgf*cm

      55 in.*lbf

  17. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY LH

    Click here

  18. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH

    1. Apply MP grease to the sliding and rotating areas of the window regulator.

      Note:

      Do not apply grease to the spring of the window regulator.

    2. B222066E03

      Temporarily install the temporary bolt to the window regulator.

      Table 5. Text in Illustration

      *1

      Temporary Bolt

    3. Insert the window regulator into the door panel. Use the temporary bolt to hang the window regulator on the door panel.

      Note:

      Be careful not to drop the window regulator as it may become damaged.

    4. Temporarily install the window regulator with the 5 bolts.

    5. Tighten the 6 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  19. INSTALL DOOR FRAME GARNISH LH

    1. B222056

      Attach the clip to install a new door frame garnish.

  20. INSTALL FRONT DOOR GLASS RUN LH

    1. B222065

      Install the front door glass run.

  21. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

    1. for Driver Side:

      Temporarily install the master switch assembly.

    2. for Front Passenger Side:

      Temporarily install the regulator switch assembly.

    3. Connect the cable to the negative (-) battery terminal.

    4. Move the door glass until the bolts appear in the service holes.

    5. Disconnect the cable from the negative (-) battery terminal.

      Note:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

    6. B222087

      Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

      Note:

      Be careful not to damage the glass.

    7. Install the door glass to the window regulator with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  22. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  23. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  24. INSTALL FRONT DOOR SERVICE HOLE COVER LH

    1. Apply butyl tape to the door.

    2. Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.

    3. B222088E03

      Install the front door service hole cover according to the reference points on the front door panel.

      Table 6. Text in Illustration

      *1

      Reference Point
      Note:

      • Securely install the front door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the service hole cover.

      • After installing the service hole cover, check the seal quality.

    4. B222062

      Connect the 2 connectors.

  25. INSTALL OUTER MIRROR INSTALL HOLE COVER LH

    1. B222061

      Attach the 3 claws to install the outer mirror install hole cover.

  26. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH

    1. B222089

      Install the front door inner glass weatherstrip.

  27. INSTALL FRONT DOOR LOWER TRIM COVER (w/o Courtesy Light)

    1. B222096

      Attach the 2 claws to install the front door lower trim cover.

  28. INSTALL COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

    Click here

  29. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

    1. B222090

      Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly to install the inside handle.

  30. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

    1. B222059

      Attach the 2 claws to install the front door inside handle sub-assembly to the door trim board.

    2. B222092

      Attach the front door trim board with the 5 claws of the front door inner glass weatherstrip and the reference boss.

    3. w/ Courtesy Light:

      1. Connect the courtesy light connector.

    4. B222055

      Attach the 9 clips to install the trim board.

    5. Install the 3 screws.

  31. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  32. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  33. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

    B222093E02

    1. Connect the connector.

    2. Attach the 7 claws and clip to install the power window regulator master switch assembly with front door armrest base panel.

  34. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

    Tip:

    Use the same procedure described for the driver side.

  35. INSTALL FRONT DOOR TRIM MOULDING LH

    1. B222094

      Attach the 8 claws to install the front door trim moulding.

  36. INSTALL FRONT DOOR INSIDE HANDLE BEZEL LH

    1. B222095

      Attach the 3 claws to install the inside handle bezel.

  37. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).