STARTER (for 2.2 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. B007PKZ

      Remove the nut and disconnect the lead wire from terminal C.

    2. B007SBQ

      Using a T25 "TORX" socket wrench, remove the 3 screws holding the magnet starter switch assembly to the starter drive housing.

    3. Remove the magnet starter switch assembly.

    4. Remove the return spring.

    5. B007PYWE01

      Remove the plunger from the pinion drive lever.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. B007RTL

      Remove the 2 bolts and starter yoke assembly from the starter drive housing.

    2. Remove the cover ring from the planet carrier.

    3. B007UH4

      Remove the plate from the planet carrier.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

    Note

    Do not drop the starter armature assembly.


    1. Hold the starter yoke between aluminum plates in a vise.

      Note

      Do not damage the starter yoke assembly.

    2. B007POX

      Remove the 2 screws and starter commutator end frame cover from the starter commutator end frame.

    3. Remove the seal ring.

    4. B007SNEE01

      Remove the slotted washer.

    5. B007PLVE01

      Remove the washer.

    6. Remove the starter commutator end frame from the starter yoke assembly.

    7. B007W8AE02

      Remove the starter brush holder from the starter armature assembly.

      Note

      Do not pull on the rubber part.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. B007W62E01

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. B007TCJ

      Remove the 3 planetary gears from the planet carrier.

    2. B007TFME02

      Remove the starter clutch sub-assembly, pinion drive lever and cover from the starter drive housing.

    3. B007R0UE01

      Using a screwdriver, move the pinion stop collar to the starter clutch.

    4. B007SF0E01

      Using a screwdriver, remove the snap ring.

    5. B007VRO

      Remove the pinion stop collar and starter clutch sub-assembly from the planet carrier shaft.

  6. REMOVE PLANET CARRIER SHAFT SUB-ASSEMBLY


    1. B007OSU

      Using 2 screwdrivers and a hammer, tap off the snap ring.

    2. Remove the washer from the planet carrier shaft.

    3. B007V7DE01

      Remove the planet carrier shaft from the planet carrier.

    4. Remove the intermediate sealing and the 3 damper rubbers from the planet carrier.