WATER PUMP INSTALLATION
PROCEDURE
INSTALL ENGINE WATER PUMP ASSEMBLY
Remove the adhesive from the threads of the bolt and the bolt hole of the timing chain cover sub-assembly.
-
Install a new gasket to the timing chain cover sub-assembly so that the protrusions indicated by the arrows in the illustration are aligned.
-
Apply adhesive to 2 or 3 threads of the bolt labeled A.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Standard Bolt Length
Item
Specified Condition
Bolt A and C
45 mm (1.77 in.)
Bolt B
30 mm (1.18 in.)
-
Install the engine water pump assembly with the 2 bolts indicated by the arrows in the illustration.
23 N*m
229 kgf*cm
17 ft.*lbf
-
Install the 5 bolts.
23 N*m
229 kgf*cm
17 ft.*lbf
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
Install the No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.
40 N*m
408 kgf*cm
30 ft.*lbf
INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
INSTALL IDLER PULLEY COVER PLATE
INSTALL ENGINE MOUNTING SPACER
Install the engine mounting spacer with the 2 bolts.
95 N*m
969 kgf*cm
70 ft.*lbf
INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.
Bolt and Nut
95 N*m
969 kgf*cm
70 ft.*lbf
Remove the jack.
Tighten the 4 bolts and 2 nuts to the front engine mounting insulator and rear engine mounting insulator.
95 N*m
969 kgf*cm
70 ft.*lbf
-
Install the nut.
52 N*m
530 kgf*cm
38 ft.*lbf
INSTALL OIL PAN INSULATOR
INSTALL FAN AND GENERATOR V BELT
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
INSTALL RADIATOR RESERVOIR ASSEMBLY
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL NO. 1 ENGINE COVER
INSTALL REAR ENGINE UNDER COVER RH
INSTALL NO. 1 ENGINE UNDER COVER