FRONT DOOR LOCK INSPECTION

PROCEDURE


  1. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH (w/o Double Locking System)


    1. Check the door lock motor operation.


      1. Apply battery voltage to the door lock motor and check operation of the door lock motor.

        B005UF5C02
        *a Unlock *b Lock
        *c

        Component without harness connected

        (Front Door Lock with Motor Assembly LH)

        		 - -
        OK
        Tester Connection Specified Condition

        H23-1 (L) - Battery positive (+)

        H23-2 (UL) - Battery negative (-)

        		 Lock

        H23-2 (UL) - Battery positive (+)

        H23-1 (L) - Battery negative (-)

        		 Unlock

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly LH.

    2. Measure the resistance of the door lock position switch.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H23-10 (LSSR) - H23-9 (E) Lock 10 kΩ or higher
      H23-10 (LSSR) - H23-9 (E) Unlock Below 1 Ω

      Tech Tips

      If the result is not as specified, replace the front door lock with motor assembly LH.

    3. Closer motor operation inspection

      B005QJ4C02
      *a Half Latch *b Full Latch
      *c

      Component without harness connected

      (Front Door Lock with Motor Assembly LH)

      		 - -

      1. Set the front door lock assembly LH to the half latch position.

      2. Apply battery voltage to the door lock motor and check the operation of the door closer.

        OK
        Tester Connection Specified Condition

        H36-1 (CLM+) - Battery positive (+)

        H36-5 (CLM-) - Battery negative (-)

        		 Moves to full latch position

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly LH.

    4. for LHD:


      1. Measure the resistance of the door lock and unlock switch.

        B005QTAC01
        *a Unlock *b Neutral
        *c Lock *d

        Component without harness connected

        (Front Door Lock with Motor Assembly LH)
        Standard Resistance
        Tester Connection Condition Specified Condition
        H23-8 (UL) - H23-9 (E) Held to unlock side Below 1 Ω
        H23-8 (UL) - H23-9 (E) Neutral or held to unlock side 10 kΩ or higher
        H23-7 (L) - H23-9 (E) Neutral or held to lock side 10 kΩ or higher
        H23-7 (L) - H23-9 (E) Held to lock side Below 1 Ω

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly LH.

  2. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY RH (w/o Double Locking System)


    1. Check the door lock motor operation.


      1. Apply battery voltage to the door lock motor and check operation of the door lock motor.

        B005WBUC02
        *a Unlock *b Lock
        *c

        Component without harness connected

        (Front Door Lock with Motor Assembly RH)

        		 - -
        OK
        Tester Connection Specified Condition

        H6-3 (L) - Battery positive (+)

        H6-4 (UL) - Battery negative (-)

        		 Lock

        H6-4 (UL) - Battery positive (+)

        H6-3 (L) - Battery negative (-)

        		 Unlock

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly RH.

    2. Measure the resistance of the door lock position switch.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H6-5 (LSSR) - H6-6 (E) Lock 10 kΩ or higher
      H6-5 (LSSR) - H6-6 (E) Unlock Below 1 Ω

      Tech Tips

      If the result is not as specified, replace the front door lock with motor assembly RH.

    3. Closer motor operation inspection

      B005U4NC02
      *a Half Latch *b Full Latch
      *c

      Component without harness connected

      (Front Door Lock with Motor Assembly RH)

      		 - -

      1. Set the front door lock assembly RH to the half latch position.

      2. Apply battery voltage to the door lock motor and check the operation of the door closer.

        OK
        Tester Connection Specified Condition

        H18-1 (CLM+) - Battery positive (+)

        H18-5 (CLM-) - Battery negative (-)

        		 Moves to full latch position

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly RH.

    4. for RHD:


      1. Measure the resistance of the door lock and unlock switch.

        B005UPZC02
        *a Unlock *b Neutral
        *c Lock *d

        Component without harness connected

        (Front Door Lock with Motor Assembly RH)
        Standard Resistance
        Tester Connection Condition Specified Condition
        H6-7 (UL) - H6-6 (E) Held to unlock side Below 1 Ω
        H6-7 (UL) - H6-6 (E) Neutral or held to unlock side 10 kΩ or higher
        H6-8 (L) - H6-6 (E) Neutral or held to unlock side 10 kΩ or higher
        H6-8 (L) - H6-6 (E) Held to unlock side Below 1 Ω

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly RH.

  3. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH (w/ Double Locking System)


    1. Check the door lock motor operation.


      1. Apply battery voltage to the door lock motor and check operation of the door lock motor and double lock motor.

        B005UF5C03
        *a Unlock *b Lock
        *c

        Component without harness connected

        (Front Door Lock with Motor Assembly LH)

        		 - -
        OK
        Tester Connection Specified Condition

        H23-1 (L) - Battery positive (+)

        H23-2 (UL) - Battery negative (-)

        		 Lock

        H23-2 (UL) - Battery positive (+)

        H23-1 (L) - Battery negative (-)

        		 Unlock

        H23-4 (DL) - Battery positive (+)

        H23-3 (UNDL) - Battery negative (-)

        		 Set

        H23-3 (UNDL) - Battery positive (+)

        H23-4 (DL) - Battery negative (-)

        		 Unset

        Tech Tips


        • Move the door lock motor to the lock position and set the double locking system. Check that the doors cannot be unlocked by operating the control cable.

        • Move the door lock motor to the lock position and unset the double locking system. Check that the doors can be unlocked by operating the control cable.

        • If the result is not as specified, replace the front door lock with motor assembly LH.

    2. Measure the resistance of the door lock position switch and double lock position switch.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H23-10 (LSSR) - H23-9 (E) Lock 10 kΩ or higher
      H23-10 (LSSR) - H23-9 (E) Unlock Below 1 Ω
      H23-6 (DLSR) - H23-5 (E) Unset 10 kΩ or higher
      H23-6 (DLSR) - H23-5 (E) Set Below 1 Ω

      Tech Tips

      If the result is not as specified, replace the front door lock with motor assembly LH.

    3. Closer motor operation inspection

      B005QJ4C02
      *a Half Latch *b Full Latch
      *c

      Component without harness connected

      (Front Door Lock with Motor Assembly LH)

      		 - -

      1. Set the front door lock assembly LH to the half latch position.

      2. Apply battery voltage to the door lock motor and check the operation of the door closer.

        OK
        Tester Connection Specified Condition

        H36-1 (CLM+) - Battery positive (+)

        H36-5 (CLM-) - Battery negative (-)

        		 Moves to full latch position

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly LH.

    4. for LHD:


      1. Measure the resistance of the door lock and unlock switch.

        B005QTAC01
        *a Unlock *b Neutral
        *c Lock *d

        Component without harness connected

        (Front Door Lock with Motor Assembly LH)
        Standard Resistance
        Tester Connection Condition Specified Condition
        H23-8 (UL) - H23-9 (E) Held to unlock side Below 1 Ω
        H23-8 (UL) - H23-9 (E) Neutral or held to unlock side 10 kΩ or higher
        H23-7 (L) - H23-9 (E) Neutral or held to lock side 10 kΩ or higher
        H23-7 (L) - H23-9 (E) Held to lock side Below 1 Ω

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly LH.

  4. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY RH (w/ Double Locking System)


    1. Check the door lock motor operation.


      1. Apply battery voltage to the door lock motor and check operation of the door lock motor and double lock motor.

        B005WBUC03
        *a Unlock *b Lock
        *c

        Component without harness connected

        (Front Door Lock with Motor Assembly RH)

        		 - -
        OK
        Tester Connection Specified Condition

        H6-3 (L) - Battery positive (+)

        H6-4 (UL) - Battery negative (-)

        		 Lock

        H6-4 (UL) - Battery positive (+)

        H6-3 (L) - Battery negative (-)

        		 Unlock

        H6-2 (DL) - Battery positive (+)

        H6-1 (UNDL) - Battery negative (-)

        		 Set

        H6-1 (UNDL) - Battery positive (+)

        H6-2 (DL) - Battery negative (-)

        		 Unset

        Tech Tips


        • Move the door lock motor to the lock position and set the double locking system. Check that the doors cannot be unlocked by operating the control cable.

        • Move the door lock motor to the lock position and unset the double locking system. Check that the doors can be unlocked by operating the control cable.

        • If the result is not as specified, replace the front door lock with motor assembly RH.

    2. Measure the resistance of the door lock position switch.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H6-5 (LSSR) - H6-6 (E) Lock 10 kΩ or higher
      H6-5 (LSSR) - H6-6 (E) Unlock Below 1 Ω
      H6-9 (DLSR) - H6-10 (E) Unset 10 kΩ or higher
      H6-9 (DLSR) - H6-10 (E) Set Below 1 Ω

      Tech Tips

      If the result is not as specified, replace the front door lock with motor assembly RH.

    3. Closer motor operation inspection

      B005U4NC02
      *a Half Latch *b Full Latch
      *c

      Component without harness connected

      (Front Door Lock with Motor Assembly RH)

      		 - -

      1. Set the front door lock assembly RH to the half latch position.

      2. Apply battery voltage to the door lock motor and check the operation of the door closer.

        OK
        Tester Connection Specified Condition

        H18-1 (CLM+) - Battery positive (+)

        H18-5 (CLM-) - Battery negative (-)

        		 Moves to full latch position

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly RH.

    4. for RHD:


      1. Measure the resistance of the door lock and unlock switch.

        B005UPZC02
        *a Unlock *b Neutral
        *c Lock *d

        Component without harness connected

        (Front Door Lock with Motor Assembly RH)
        Standard Resistance
        Tester Connection Condition Specified Condition
        H6-7 (UL) - H6-6 (E) Held to unlock side Below 1 Ω
        H6-7 (UL) - H6-6 (E) Neutral or held to unlock side 10 kΩ or higher
        H6-8 (L) - H6-6 (E) Neutral or held to unlock side 10 kΩ or higher
        H6-8 (L) - H6-6 (E) Held to unlock side Below 1 Ω

        Tech Tips

        If the result is not as specified, replace the front door lock with motor assembly RH.