COMPRESSOR (for 5L-E) REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. A/C switch is ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Using SST, Recover the refrigerant from the A/C system using a refrigerant recovery unit.

      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

  2. REMOVE AIR CLEANER ASSEMBLY


    1. Disconnect the IAT sensor connector.

    2. Loosen the air cleaner hose clamp.

    3. Remove the 3 bolts and air cleaner.

  3. REMOVE DRIVE BELT

    Click here

  4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01DYSR

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01DWNN

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  6. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. A01DW9X

      Disconnect the connector.

    2. A01DXC7

      Remove the 4 bolts and cooler compressor assembly.