FUEL INJECTOR REMOVAL

PROCEDURE

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  6. DISCONNECT FUEL HOSE BRACKET

    1. A298969C02

      *1

      Clamp

      Remove the bolt and disconnect the fuel hose bracket.

      Note:

      If the fuel hose is detached from the clamp shown in the illustration, the clamp cannot be reused.

  7. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Note:

    Do not forcibly bend, kink or twist the fuel tube sub-assembly.

    1. Remove the No. 2 fuel pipe clamp and disconnect the fuel tube sub-assembly.

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  8. DISCONNECT WIRE HARNESS

    1. A238141

      Disconnect the 4 fuel injector connectors.

    2. Disconnect the 2 connectors.

    3. Remove the 3 bolts and 3 wire harness brackets.

    4. Detach the clamp and disconnect the wire harness.

  9. REMOVE FUEL DELIVERY PIPE

    1. A196003

      Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injector assemblies.

      Note:

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    2. A125335

      Remove the 2 fuel delivery spacers from the cylinder head.

    3. Remove the 4 injector vibration insulators from the cylinder head.

  10. REMOVE FUEL INJECTOR ASSEMBLY

    1. A196005C01
      V100135

      Pull Out

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe.

    2. Remove the O-ring.