БЛОК ДВИГАТЕЛЯ УСТАНОВКА

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

    Click here

  2. INSTALL SENSOR WIRE


    1. Install the sensor wire to the cylinder block sub-assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the knock control sensor connector.

  3. INSTALL FUEL DELIVERY PIPE

    Click here

  4. INSTALL INTAKE MANIFOLD

    Click here

  5. INSTALL WATER INLET HOUSING


    1. Using an E6 "TORX" socket wrench, install the 4 stud bolts to the water inlet housing.

      A01IEY2C01
      *a 34 mm (1.34 in.) *b 21 mm (0.827 in.)
      *c 9.0 mm (0.354 in.) *d 27 mm (1.06 in.)
      *e 16 mm (0.630 in.) - -
      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf }

      Note

      If a stud bolt is deformed or its threads are damaged, replace it.

    2. Install a new gasket to the cylinder block sub-assembly.

    3. Install the water inlet housing to the cylinder block sub-assembly with the 4 bolts and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL THERMOSTAT

    Click here

  7. INSTALL WATER INLET

    Click here

  8. INSTALL ENGINE WATER PUMP ASSEMBLY

    Click here

  9. INSTALL NO. 1 WATER BY-PASS PIPE


    1. B006QQBN01

      Install a new gasket and the No. 1 water by-pass pipe with the 2 nuts and bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Note

      Temporarily tighten the bolt (A), fully tighten the 2 nuts (B), and then fully tighten the bolt (A).

  10. INSTALL WATER BY-PASS HOSE


    1. Install the water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.

  11. INSTALL NO. 2 WATER BY-PASS HOSE


    1. Install the No. 2 water by-pass hose to the No. 1 water by-pass pipe and slide the clip to secure it.

  12. INSTALL THROTTLE BODY GASKET

    Click here

  13. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  14. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front Catalyst)

    Click here

  15. INSTALL MANIFOLD STAY

    Click here

  16. INSTALL NO. 2 MANIFOLD STAY

    Click here

  17. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  18. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. Type A:


      1. Install the V-ribbed belt tensioner assembly to the water inlet housing with the bolt.

        Torque:
        21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Type B:


      1. Install the V-ribbed belt tensioner assembly to the water inlet housing with the bolt.

        Torque:
        21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      2. Install the dust cover to the V-ribbed belt tensioner assembly.

  19. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide to the water inlet housing with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the engine oil level dipstick.

  20. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    1. Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  21. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY

    Click here

  22. INSTALL DRIVE SHAFT BEARING BRACKET


    1. Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      63.7 N*m  { 650 kgf*cm, 47 ft.*lbf }

      Note

      Make sure that the bolts and bolt holes are free of oil. Clean them if necessary.