BACK DOOR GLASS INSTALLATION

INSTALL BACK DOOR GLASS SPACER

Apply Primer G to the installation part of the spacers.

Tip:
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

*A	Back Side
*1	Back Door Glass Spacer
*2	Ceramic Notch

Install 2 new spacers on the back door glass as shown in the illustration.

Note:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

INSTALL NO. 1 BACK DOOR GLASS SPACER

Apply Primer G to the installation part of the spacer.

Tip:
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

*1	No. 1 Back Window Glass Spacer

Install a new No. 1 back window glass spacer on the back door glass as shown in the illustration.

Note:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

INSTALL NO. 2 BACK WINDOW GLASS SPACER

Tip:

Use the same procedure described for the other side.

INSTALL BACK WINDOW OUTSIDE MOULDING LH

*A	Back Side
	Primer G

Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G as shown in the illustration.

Note:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Standard Dimension


Area	Dimension
a	10 mm (0.3937 in.)

Install a new moulding as shown in the illustration.

*A	Back Side	-	-
*a	Edge of Curved Surface	-	-

Standard


Area	Specified Condition
a	2.1 mm (0.0827 in.)
b	6.5 mm (0.2559 in.)
c	0 to 2.5 mm (0 to 0.0984 in.)

INSTALL BACK WINDOW OUTSIDE MOULDING

Tip:

Use the same procedure described for the LH side.

INSTALL BACK WINDOW LOWER MOULDING

Cut the back window moulding lower so that it is the size shown in the illustration.

Standard


Area	Specified Condition
a	1412 mm (55.5 in.)

Remove the release paper from the back window moulding lower.
Apply Primer G to the installation part of the window moulding.
Note:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

*A	Backside

Install a new moulding as shown in the illustration.

Standard


Area	Specified Condition
a	6.5 mm (0.2559 in.)
b	0 to 3 mm (0 to 0.1181 in.)

INSTALL BACK DOOR GLASS

*1	Primer M
*2	Adhesive
*a	CORRECT
*b	INCORRECT
	Primer M

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
Note:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

*A	Back Side	-	-
*1	Adhesive Center Line	-	-
	Primer G	-	-

Standard


Area	Specified Condition
a	12.2 mm (0.4803 in.)
b	8.0 mm (0.3150 in.)
c	59.1 mm (2.3268 in.)
d	13.7 mm (0.5394 in.)

Tip:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

Note:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the back door glass.

Adhesive

Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration below.

Tip:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame


Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load the sealer gun with the cartridge.

Apply adhesive to the back door glass as shown in the illustration.

*A	Back Side	-	-
*1	Adhesive Center Line	*2	Adhesive

Standard


Area	Specified Condition
a	8.0 mm (0.3150 in.)
b	12 mm (0.4724 in.)
c	12.2 mm (0.4803 in.)
d	8.0 mm (0.3150 in.)
e	59.1 mm (2.3268 in.)
f	13.7 mm (0.5394 in.)

Install the back door glass to the vehicle body.

Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
Note:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

Using a scraper, remove any excess or protruding adhesive.

Tip:

Apply adhesive to the glass rim.

Note:

Do not drive the vehicle within the time written in the table below.

Minimum Time