FRONT EVAPORATOR TEMPERATURE SENSOR REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE

  1. INSTALL NO. 1 COOLER THERMISTOR

    E139271E13
    Note:

    If reusing the evaporator, do not insert the thermistor into a location where the thermistor was previously inserted.

    1. Insert the thermistor to a location that is 1 fin to the right or left of its previous location.

      Standard

      Item

      Specified Condition

      A

      34.3 mm (1.35 in.)

      B

      20.9 mm (1.97 in.)

      C

      50 mm (1.97 in.)
      Table 1. Text in Illustration

      *1

      1 Fin

      *2

      Sensor Part

      *3

      Part Used to Hold Sensor in Place

      *4

      from Tank

      *5

      No. 1 Cooler Thermistor

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    1. Sufficiently apply compressor oil to 2 new O-rings and the O-ring fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      for HFC-134a(R134a): Compressor oil

      ND-OIL 8 or equivalent

      for HFO-1234yf(R1234yf): Compressor oil

      ND-OIL 12 or equivalent

      Note:

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    2. E176210

      Install the No. 1 cooler evaporator sub-assembly together with the No. 1 cooler thermistor.

    3. Attach the clamp.

    4. E143828

      Attach the 4 claws as shown in the illustration.

    5. E143826

      Install the lower heater case with the 4 screws.

  3. INSTALL COOLER EXPANSION VALVE

    1. E143832

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      3.5 N*m

      36 kgf*cm

      31 in.*lbf

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

    1. E143831E02

      Install the heater radiator unit sub-assembly to the air conditioning unit assembly.

    2. Install the clamp with the screw.

      Table 2. Text in Illustration

      *1

      Clamp

  5. INSTALL DRAIN COOLER HOSE

    1. E143825

      Install the drain cooler hose to the air conditioning unit assembly.

  6. INSTALL AIR CONDITIONING DUCT SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E143819

      Attach the 2 claws to install the air conditioning duct sub-assembly.

  7. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

    1. E186288

      Attach the claw.

    2. Install the air conditioning amplifier assembly with the screw.

  8. INSTALL CONSOLE MOUNTING BRACKET LH

    1. E151089

      Install the console mounting bracket LH with the screw.

  9. INSTALL UPPER CONSOLE MOUNTING BRACKET

    1. E143822

      Attach the 2 claws to install the upper console mounting bracket.

  10. INSTALL AIR CONDITIONING HARNESS ASSEMBLY (for Automatic Air Conditioning System)

    1. Connect the connector.

      E176207

    2. Attach each clamp to install the air conditioning harness assembly.

  11. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

    1. E143817

      Install the quick heater assembly as shown in the illustration.

    2. E176213

      Install the 2 screws.

    3. Attach the clamp.

  12. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. E141583

      Set the control cable so that the teeth of the gear engage with the cutout part as shown in the illustration and attach the claw to install the control cable.

  13. INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    1. E141584

      Set the control cable so that the tooth of the gear engages with the cutout part as shown in the illustration and attach the claw to install the control cable.

  14. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E177731

      Set the air mix control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air mix control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.

  15. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E177732

      Set the air mix control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air mix control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.

  16. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    1. E176201

      Set the air outlet control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air outlet control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.