RADIATOR(except Sedan) REMOVAL

PROCEDURE

  1. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  3. REMOVE THERMISTOR ASSEMBLY

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. REMOVE BATTERY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET

    1. A293675

      Remove the 2 bolts and disconnect the 2 clamps and No. 1 water hose clamp bracket from the upper radiator support sub-assembly.

  8. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. A296207C01

      *A

      for LHD

      *B

      for RHD

      Disconnect the hood lock control cable assembly from the hood lock control lever sub-assembly.

    2. A296206C01

      *A

      for LHD

      *B

      for RHD

      Disconnect the 2 clamps and hood lock control cable assembly from the upper radiator support sub-assembly.

    3. A296208

      Disconnect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. A295647

      Disconnect the 2 clamps and wire harness. (w/ Engine Hood Courtesy Switch)

    5. A293682

      Remove the 5 bolts and upper radiator support sub-assembly.

  9. DISCONNECT NO. 3 AIR HOSE

    Click here

  10. DISCONNECT NO. 2 AIR HOSE

    Click here

  11. REMOVE NO. 1 RADIATOR SUPPORT

    Click here

  12. REMOVE INTERCOOLER ASSEMBLY

    Click here

  13. DISCONNECT NO. 3 RADIATOR HOSE

    1. A159255

      Slide the clip and disconnect the No. 3 radiator hose.

  14. DISCONNECT NO. 2 RADIATOR HOSE

    1. A159254

      Slide the clip and disconnect the No. 2 radiator hose.

  15. DISCONNECT NO. 3 WATER BY-PASS HOSE

    1. A211190

      Disconnect the clamp.

    2. Slide the clip and disconnect the No. 3 water by-pass hose.

  16. REMOVE NO. 2 FAN SHROUD

    1. A211192

      Disengage the 2 claws and remove the 2 bolts and No. 2 fan shroud.

    2. Remove the radiator support cushion.

  17. REMOVE RADIATOR ASSEMBLY

    1. A211191

      Disconnect the cooling fan motor connector.

    2. Disconnect the 2 clamps.

    3. A293683

      Remove the radiator assembly with the fan shroud.

      Note:

      For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 3 lower radiator supports.

  18. REMOVE FAN SHROUD

    1. A159259

      Remove the 2 bolts and fan shroud from the radiator assembly.