REAR CRANKSHAFT OIL SEAL (w/ Dual VVT-i) INSTALLATION


  1. INSTALL REAR CRANKSHAFT OIL SEAL


    1. Apply MP grease to a new rear crankshaft oil seal lip.

      Note

      Keep the lip free from foreign matter.

    2. B007RIUE02

      Using SST and a hammer, tap in the rear crankshaft oil seal until its surface is flush with the rear oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07150 )

      Note

      Wipe off extra grease from the crankshaft.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

    Tech Tips

    If any one of the mounting bolts is broken or deformed, replace it.


    1. B007U35E08
      Text in Illustration
      *a Adhesive

      Apply adhesive to 2 or 3 threads of the mounting bolt end.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. B007RVGE01

      Fix the crankshaft with SST.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    3. Temporarily install the flywheel with 10 new mounting bolts.

    4. B007SNME02

      Install and uniformly tighten the 10 mounting bolts in several steps in the sequence shown in the illustration.

      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

      If any one of the mounting bolts does not meet the torque specification, replace the mounting bolt.

    5. Mark the top of the bolts with paint.

    6. Tighten the 10 bolts 90° in the same sequence.

    7. Check that the paint marks are now at a 90° angle to the top.

  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    1. B007PUME01

      Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. B007P2HE01
      Text in Illustration
      *1 Front Drive Plate Spacer (Reversible)
      *2 Drive Plate and Ring Gear Sub-assembly
      *3 Rear Drive Plate Spacer
      B007USN Transmission Side
      B007QIC Engine Side

      Install the front drive plate spacer, drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

      Tech Tips


      • The front drive plate spacer is reversible.

      • As the rear drive plate spacer and drive plate and ring gear sub-assembly are not reversible, be sure to install it so that it is facing in the direction shown in the illustration.

    3. Clean the bolts and bolt holes.

    4. Apply adhesive to 2 or 3 threads at the end of each of the 10 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. B007W8NE01

      Install and uniformly tighten the 10 bolts in several steps in the sequence shown in the illustration.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Note

      Do not start the engine for at least an hour after installing the drive plate and ring gear sub-assembly.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    1. B007S4EE01

      Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

      SST
      09301-00110

      Note

      Take care not to insert the clutch disc assembly in the wrong direction.

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. B007S4XE02

      Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. Following the procedures shown in the illustration, tighten the 6 bolts starting from the bolt located near the knock pin on the top.

      SST
      09301-00110
      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

      Tech Tips


      • Evenly tighten the bolts by following the order shown in the illustration.

      • Tighten the bolts after checking that the disc is in the center by lightly moving the SST up and down, left and right.

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. B007UYD

      Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      Maximum non-alignment
      0.9 mm (0.035 in.)
    2. B007PK1E01

      If alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

      SST
      09333-00013

  7. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)

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  8. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

    Click here