GLOW PLUG (w/ EGR System) INSTALLATION


  1. INSTALL GLOW PLUG ASSEMBLY

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    1. Using a 12 mm deep socket wrench, install the 4 glow plugs.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  2. INSTALL NO. 1 GLOW PLUG CONNECTOR


    1. Install the glow plug connector by uniformly tightening the 4 nuts.

      Torque:
      2.2 N*m  { 22 kgf*cm, 19 in.*lbf }

    2. Install the 4 screw grommets.

    3. Install the wire harness with the nut.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  3. INSTALL EGR VALVE ASSEMBLY


    1. Install a new gasket and the EGR valve.

  4. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

  5. INSTALL INTAKE AIR CONNECTOR


    1. Install a new gasket and the air connector with the 2 nuts and bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  6. INSTALL THROTTLE BODY BRACKET


    1. Install the bracket with the 3 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  7. INSTALL DIESEL THROTTLE BODY ASSEMBLY

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    1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
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      Connect the 2 connectors.

  8. INSTALL VACUUM SWITCHING VALVE BRACKET


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      Install the bracket with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Connect the vacuum hoses to the 2 locations.

    3. Connect the 2 connectors.

  9. INSTALL NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY

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    1. Connect the pipe (with the 2 air hoses) and install the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Tighten the 2 clamps.

    3. Connect the vacuum hose to the gas filter.

    4. Connect the manifold absolute pressure sensor connector.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.