ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform inspection after repair after replacing the engine assembly.

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PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

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  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

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  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

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  4. INSTALL KNOCK CONTROL SENSOR

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  5. INSTALL SENSOR WIRE


    1. Install the sensor wire to the cylinder block sub-assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the knock control sensor connector.

  6. INSTALL INTAKE MANIFOLD

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  7. INSTALL FUEL INJECTOR ASSEMBLY

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  8. INSTALL INJECTOR VIBRATION INSULATOR

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  9. INSTALL FUEL DELIVERY SPACER

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  10. INSTALL FUEL DELIVERY PIPE

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  11. CONNECT NO. 2 VENTILATION HOSE

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  12. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

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  13. INSTALL WATER BY-PASS HOSE


    1. B00856X

      Install the No. 1 water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.

    2. Install the No. 2 water by-pass hose to the No. 1 water by-pass pipe and slide the clip to secure it.

  14. INSTALL THROTTLE BODY GASKET

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  15. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  16. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    1. Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  17. INSTALL DRIVE SHAFT BEARING BRACKET


    1. Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      63.7 N*m  { 650 kgf*cm, 47 ft.*lbf }

      Note

      Make sure that the bolts and bolt holes are free of oil. Clean them if necessary.

  18. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY


    1. for Type A:


      1. Using an E8 "TORX" socket wrench, temporarily install the compressor assembly with pulley with the 2 stud bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      2. B00883VC02
        B00888T Bolt
        B0086HX Nut

        Install the compressor assembly with pulley with the 2 bolts and 2 nuts.

        Torque:
        24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }

        Tech Tips

        Tighten the bolts and nuts in the order shown in the illustration to install the compressor assembly with pulley.

    2. for Type B:


      1. B0083Q4N01

        Install the compressor assembly with pulley with the 4 bolts.

        Torque:
        24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }

        Tech Tips

        Tighten the bolts in the order shown in the illustration to install the compressor assembly with pulley.

  19. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the wire harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install the wire harness clamp bracket with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  20. INSTALL GENERATOR ASSEMBLY

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  21. INSTALL V-RIBBED BELT

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  22. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  23. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  24. INSTALL NO. 2 MANIFOLD STAY

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  25. INSTALL MANIFOLD STAY

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  26. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B0088W3

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the engine oil level dipstick.