REAR DOOR WINDOW FRAME MOULDING INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING

   
   

   1. Using an air riveter or hand riveter with a nose piece, install the rear door rear window frame moulding with 3 new rivets.

      

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note

      
      

      • 

        *a	Riveter
        *b	Mandrel
        *c	Incorrect

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • 

        *a	Riveter
        *b	Incorrect

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • 

        *a	Riveter
        *b	Incorrect

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

2. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

   
   

   1. Engage the guide of the rear door upper window frame moulding to the door frame.

      

   2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 4 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note

      
      

      • 

        *a	Riveter
        *b	Mandrel
        *c	Incorrect

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • 

        *a	Riveter
        *b	Incorrect

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • 

        *a	Riveter
        *b	Incorrect

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

3. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

   Tech Tips

   When installing a new rear door window frame moulding sub-assembly, heat the vehicle body and rear door window frame moulding sub-assembly using a heat light.

   Heating Temperature

   Item	Temperature
   Vehicle Body	40 to 60°C (104 to 140°F)
   Rear Door Window Frame Moulding Sub-assembly	20 to 30°C (68 to 86°F)

   Note

   Do not heat the vehicle body or rear door window frame moulding sub-assembly excessively.

   
   

   1. Clean the vehicle body surface.

      
      

      1. Using a heat light, heat the vehicle body surface.

      2. Remove any double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

   2. Install a new rear door window frame moulding sub-assembly.

      
      

      1. Using a heat light, heat the vehicle body and rear door window frame moulding sub-assembly.

      2. Remove the release paper from the new rear door window frame moulding sub-assembly.

         Tech Tips

         After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. 

         *a	Double-sided Tape
         *b	Caulking Sponge

         Engage the clip and guide and attach the double-sided tape and caulking sponge to install the rear door window frame moulding sub-assembly.

         Tech Tips

         Press the rear door window frame moulding sub-assembly firmly to install it.

4. CONNECT REAR DOOR WEATHERSTRIP

   
   

   1. Engage the 5 clips and connect the rear door weatherstrip.

5. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

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