U661F AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Engine idle speed (A/C OFF) N position
  • 700 to 850 rpm (w/ Canister Pump Module)

  • 700 to 800 rpm (w/o Canister Pump Module)

Engine stall speed D position 2560 to 2880 rpm
Line pressure (Wheel locked)
At stall speed (Throttle valve fully open) D position

1160 to 1350 kPa (11.8 to 13.8 kgf/cm2, 168 to 196 psi)

R position

1650 to 1910 kPa (16.8 to 19.5 kgf/cm2, 239 to 277 psi)

Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.5 seconds
Shift schedule (D position)
Throttle valve fully open 1 → 2 45 to 55 km/h (28 to 34 mph)
2 → 3 85 to 95 km/h (53 to 59 mph)
3 → 4 120 to 135 km/h (75 to 83 mph)
4 → 5 175 to 195 km/h (109 to 121 mph)
5 → 6 240 to 260 km/h (150 to 161 mph)
Throttle valve opening 16% 1 → 2 10 to 20 km/h (7 to 12 mph)
2 → 3 15 to 25 km/h (10 to 15 mph)
3 → 4 25 to 35 km/h (16 to 21 mph)
4 → 5 35 to 50 km/h (22 to 31 mph)
5 → 6 55 to 65 km/h (35 to 40 mph)
Manual downshift speed
5, 4, 3, 2, 1 gear range → 5 230 to 250 km/h (143 to 155 mph)
→ 4 170 to 185 km/h (106 to 114 mph)
→ 3 110 to 130 km/h (69 to 80 mph)
→ 2 75 to 90 km/h (47 to 55 mph)
→ 1 35 to 45 km/h (22 to 27 mph)

Note


  • Perform a test at the normal operating Automatic Transmission Fluid (ATF) temperature: 50 to 80°C (122 to 176°F)

  • Perform the test with the air conditioning off.

  • Do not perform the stall test for longer than 5 seconds.

ATF Temperature Sensor
ATF Temperature Sensor Assembly
Tester Connection Condition Specified Condition
E2 - THO1 Always 79 Ω to 156 kΩ
E2 - Body ground and other terminals Always 10 kΩ or higher
THO1 - Body ground and other terminals Always 10 kΩ or higher
ATF Temperature Specified Condition
10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
Valve Body Assembly
shift solenoid valve SL
Tester Connection Condition Specified Condition
Shift solenoid valve SL connector terminal - Shift solenoid valve SL body 20°C (68°F) 11 to 15 Ω
shift solenoid valve (SLT, SLU, SL1, SL2, SL3, SL4)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Park/neutral Position Switch Assembly
Tester Connection Condition Specified Condition
4 (B) - 9 (L) Shift lever in P or N Below 1 Ω
1 (RB) - 3 (PL) Shift lever in P Below 1 Ω
1 (RB) - 2 (RL) Shift lever in R Below 1 Ω
1 (RB) - 8 (NL) Shift lever in N Below 1 Ω
1 (RB) - 7 (DL) Shift lever in D, M, "+" or "-" Below 1 Ω
4 (B) - 9 (L) Shift lever not in P or N 10 kΩ or higher
1 (RB) - 3 (PL) Shift lever not in P 10 kΩ or higher
1 (RB) - 2 (RL) Shift lever not in R 10 kΩ or higher
1 (RB) - 8 (NL) Shift lever not in N 10 kΩ or higher
Shift Lever
Inspect wire harness:
Tester Connection Condition Specified Condition
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
Tester Connection Condition Specified Value
1 (E) - Body ground Always Below 1 Ω
Transmission Control Switch (for LHD)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in M, "+" or "-" Below 1 Ω
Shift lever not in M, "+" or "-" 10 kΩ or higher
1 (SFTD) - 2 (E) Shift lever held in "-" (Down-shift) Below 1 Ω
Shift lever in M 10 kΩ or higher
3 (SFTU) - 2 (E) Shift lever held in "+" (Up-shift) Below 1 Ω
Shift lever in M 10 kΩ or higher
Transmission Control Switch (for RHD)
4 (IG) - 5 (S) Shift lever in M, "+" or "-" Below 1 Ω
Shift lever not in M, "+" or "-" 10 kΩ or higher
1 (SFTU) - 2 (E) Shift lever held in "+" (Up-shift) Below 1 Ω
Shift lever in M 10 kΩ or higher
3 (SFTD) - 2 (E) Shift lever held in "-" (Down-shift) Below 1 Ω
Shift lever in M 10 kΩ or higher
Pattern Select Switch
Tester Connection Switch Condition Specified Condition
7 (P) - 1 (GND) SPORT or SPORT S/S+ mode switch turned and held at SPORT or SPORT S/S+ position Below 10 Ω
SPORT or SPORT S/S+ mode switch not turned 1 MΩ or higher
8 (B) - 1 (GND) NORMAL mode switch pushed and held Below 10 Ω
NORMAL mode switch not pushed 1 MΩ or higher
Measurement Condition Specified Condition

Battery positive (+) → 10 (ILL+)

Battery negative (-) → 6 (ILL-)

Illuminates
Shift Paddle Switch
Transmission Shift Switch Assembly LH
Tester Connection Switch Condition Specified Condition
SDN - ECC

"-" shift paddle operated and held

(down-shift)

Below 2.5 Ω

"-" shift paddle not operated

(down-shift)

1 MΩ or higher
Transmission Shift Switch Assembly RH
Tester Connection Switch Condition Specified Condition
SUP - ECC

"+" shift paddle operated and held

(up-shift)

Below 2.5 Ω

"+" shift paddle not operated

(up-shift)

1 MΩ or higher
NO. 1 SWITCH WIRE
Tester Connection Switch Condition Specified Condition
z7-2 (SDN) - z7-3 (ECC)

"-" shift paddle operated and held

(down-shift)

Below 2.5 Ω

"-" shift paddle not operated

(down-shift)

1 MΩ or higher
z7-1 (SUP) - z7-3 (ECC)

"+" shift paddle operated and held

(up-shift)

Below 2.5 Ω

"+" shift paddle not operated

(up-shift)

1 MΩ or higher
Differential Oil Seal
Front drive shaft oil seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH (for Outside) Standard Depth for Outside 5.5 to 6.5 mm (0.217 to 0.255 in.)
for Inside 21.5 to 22.5 mm (0.847 to 0.885 in.)
Automatic Transaxle Unit
Input shaft sub-assembly End Play 0.012 to 1.250 mm (0.000473 to 0.0492 in.)
Planetary sun gear sub-assembly Standard Inside Diameter 25.525 to 25.546 mm (1.0049 to 1.0057 in.)
Maximum Inside Diameter 25.546 mm (1.0057 in.)
Underdrive planetary gear assembly Standard Clearance 0.18 to 0.54 mm (0.00709 to 0.0213 in.)
Rear planetary sun gear assembly Standard Inside Diameter 25.580 to 25.601 mm (1.0071 to 1.0079 in.)
Maximum Inside Diameter 25.601 mm (1.0079 in.)
2nd brake piston return spring sub-assembly Standard Free Length 23.85 mm (0.939 in.)
Front planetary gear assembly Standard Clearance (Point A) 0.23 to 0.59 mm (0.00906 to 0.0232 in.)
Standard Clearance (Point B) 0.16 to 0.66 mm (0.00630 to 0.0259 in.)
1st and reverse brake return spring sub-assembly Standard Free Length 15.79 mm (0.622 in.)
Clearance of the No. 2 brake Standard Clearance 0.5 to 0.7 mm (0.0197 to 0.0275 in.)
No. 2 brake flange thickness: mm (in.) Mark (36) 3.6 (0.142)
Mark (37) 3.7 (0.146)
Mark (38) 3.8 (0.150)
Mark (39) 3.9 (0.154)
Mark (40) 4.0 (0.157)
Mark (41) 4.1 (0.161)
Mark (42) 4.2 (0.165)
Mark (43) 4.3 (0.169)
Mark (44) 4.4 (0.173)
Clearance of the No. 1 brake Standard Clearance 0.4 to 0.6 mm (0.0158 to 0.0236 in.)
No. 1 brake flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Mark (36) 3.6 (0.142)
Clearance of the No. 3 brake Standard Clearance 0.3 to 0.5 mm (0.0119 to 0.0196 in.)
No. 3 brake flange thickness: mm (in.) Mark (37) 3.7 (0.146)
Mark (38) 3.8 (0.150)
Mark (39) 3.9 (0.154)
Mark (40) 4.0 (0.157)
Mark (41) 4.1 (0.161)
Mark (42) 4.2 (0.165)
Mark (43) 4.3 (0.169)
Mark (44) 4.4 (0.173)
Mark (45) 4.5 (0.177)
Clearance of the No. 1 clutch disc Pack Clearance 0.806 to 0.974 mm (0.0318 to 0.0383 in.)
No. 1 clutch flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Clearance of the No. 2 clutch disc Pack Clearance 0.544 to 0.744 mm (0.0215 to 0.0292 in.)
No. 2 clutch flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Manual valve lever shaft oil seal Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front differential case
Differential side bearing Preload Turning Torque 0.72 to 1.40 N*m (7.35 to 14.27 kgf*cm, 6.38 to 12.39 in.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
Counter driven gear
Counter drive gear preload (at 60 rpm) Turning Torque 0.10 to 0.22 N*m (1.1 to 2.2 kgf*cm, 0.9 to 1.9 in.*lbf)
Counter driven gear preload (at 10 rpm) Turning Torque for Sport Package Differential Side Bearing Preload + 2.62 to 5.16 N*m (27 to 53 kgf*cm, 23 to 46 in.*lbf)
except Sport Package Differential Side Bearing Preload + 2.49 to 4.92 N*m (26 to 50 kgf*cm, 23 to 43 in.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
2.900 (0.114)
2.925 (0.115)
2.950 (0.116)
2.975 (0.117)
3.000 (0.118)
Direct multiple disc clutch assembly End Play 0.007 to 1.113 mm (0.000276 to 0.0438 in.)
Needle roller bearing Standard Depth 21.5 to 21.9 mm (0.846 to 0862 in.)
Torque Converter and Drive Plate
Drive plate Maximum Runout 0.30 mm (0.0118 in.)
Oil Pump
Front oil pump and gear body sub-assembly Standard Clearance 0.08 to 0.15 mm (0.00315 to 0.00591 in.)
Maximum Clearance 0.15 mm (0.00591 in.)
Standard Side Clearance 0.035 to 0.05 mm (0.00138 to 0.00196 in.)
Maximum Side Clearance 0.05 mm (0.00196 in.)
Front oil pump drive gear thickness Mark (1) 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark (2) 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark (3) 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark (4) 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark (5) 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump driven gear thickness Mark (1) 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark (2) 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark (3) 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark (4) 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark (5) 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump body sub-assembly Standard Inside Diameter 43.135 to 43.160 mm (1.69823 to 1.69920 in.)
Maximum Inside Diameter 43.160 mm (1.69920 in.)
Stator shaft assembly Standard Inside Diameter 22.500 to 22.526 mm (0.88583 to 0.88684 in.)
Maximum Inside Diameter 22.526 mm (0.88684 in.)
Front oil pump oil seal Standard Depth -0.25 to 0.25 mm (-0.00984 to 0.00984 in.)
Differential Case
Front differential side gear thrust amount 0.08 mm (0.00315 in.) or less
Front differential pinion backlash 0.15 mm (0.00591 in.) or less
Front No. 1 differential thrust washer thickness: mm (in.) 41361-33020 1.50 (0.0591)
41361-33030 1.55 (0.0610)
41361-33040 1.60 (0.0630)
41361-33050 1.65 (0.0650)
41361-33060 1.70 (0.0669)
41361-33070 1.75 (0.0689)
41361-33080 1.80 (0.0709)
41361-33090 1.85 (0.0728)
41361-33100 1.90 (0.0748)
Front differential pinion thrust washer Minimum thickness 0.54 mm (0.0213 in.)
Front No. 1 differential pinion shaft Minimum outer diameter 20.499 mm (0.807 in.)
Automatic Transaxle Fluid as Reference
Dry fill 6.8 liters (7.2 US qts, 6.0 Imp. qts) Toyota Genuine ATF WS