INTERCOOLER INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

   1. Install the intercooler assembly with the 4 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

2. INSTALL LOWER RADIATOR SUPPORT SUB-ASSEMBLY RH

   1. Install the lower radiator support sub-assembly RH with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

3. INSTALL LOWER RADIATOR SUPPORT SUB-ASSEMBLY LH

   1. Install the lower radiator support sub-assembly LH with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

4. INSTALL NO. 2 AIR TUBE

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5. INSTALL RADIATOR ASSEMBLY

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6. CONNECT NO. 2 RADIATOR HOSE

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7. CONNECT NO. 3 RADIATOR HOSE

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8. INSTALL NO. 3 AIR HOSE

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9. INSTALL INTERCOOLER AIR HOSE

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10. CONNECT NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

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11. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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12. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

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13. CONNECT NO. 3 WATER BY-PASS HOSE

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14. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY LH

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15. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY RH

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16. INSTALL RADIATOR SUPPORT LH

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17. INSTALL RADIATOR SUPPORT RH

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18. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY

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19. INSTALL NO. 3 RADIATOR AIR GUIDE

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20. INSTALL NO. 1 RADIATOR AIR GUIDE LH

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21. INSTALL NO. 1 RADIATOR AIR GUIDE RH

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22. INSTALL INJECTOR DRIVER

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23. INSTALL BATTERY CARRIER BRACKET SUB-ASSEMBLY

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24. INSTALL BATTERY

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25. INSTALL THERMISTOR ASSEMBLY

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26. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

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27. INSTALL FRONT BUMPER ENERGY ABSORBER

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28. INSTALL HEADLIGHT ASSEMBLY LH

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29. INSTALL HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedures for the RH side and LH side.

30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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31. ADD ENGINE COOLANT

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32. INSPECT FOR COOLANT LEAK

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33. INSTALL NO. 1 ENGINE UNDER COVER

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