SHIFT AND SELECT ACTUATOR REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    Make sure that the gear is in the neutral position before removing the shift and select actuator assembly. If the gear cannot be shifted to the neutral position due to malfunctions in the actuator and/or transaxle gear, remove the plug from the shift and select actuator assembly and confirm the slit is in the neutral position. If not, perform the following operation.

    1. C304357

      Remove the plug from the shift and select actuator assembly.

    2. Look through the plug and check that the slit of the shift and select actuator assembly is in the position shown in the illustration.

      C304358C01

      *a

      Shift Slit Position

      *b

      N

      *c

      2nd, 4th or R

      *d

      1st, 3rd or 5th

      If not, turn it with a screwdriver.

      Note:

      Make sure that the slit is in position *b and not in position *c or *d shown in the illustration when removing the shift and select actuator assembly, otherwise the shift and select actuator assembly, No. 1 gear shift head, No. 2 gear shift fork shaft or No. 3 gear shift head may be deformed.

    3. Clean and degrease the plug and installation hole in the shift and select actuator assembly.

    4. C303558C01

      *a

      Adhesive

      Apply adhesive to the plug threads.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note:

      In order to ensure proper installation of the plug, apply adhesive to the plug and install it within 10 minutes of adhesive application.

    5. C304357

      Install the plug to the shift and select actuator assembly.

      40.2 N*m

      410 kgf*cm

      30 ft.*lbf

  2. REMOVE CLUTCH ACTUATOR ASSEMBLY

    Click here

  3. DISCONNECT WIRE HARNESS

    1. C303296

      Disengage the 2 wire harness clamps.

    2. C303297

      Remove the bolt and wire harness clamp bracket from the shift and select actuator assembly.

    3. C303298

      Disconnect the 2 shift and select actuator assembly connectors.

    4. C303530C01

      *a

      Select Stroke Sensor Connector

      *b

      Park/Neutral Position Switch Assembly Connector

      *c

      Shift Stroke Sensor Connector

      *d

      Back-up Light Switch Assembly Connector

      *e

      Transmission Revolution Sensor Connector

      Disconnect the select stroke sensor connector.

    5. Disconnect the park/neutral position switch assembly connector.

    6. Disconnect the shift stroke sensor connector.

    7. Disconnect the back-up light switch assembly connector.

    8. Disconnect the transmission revolution sensor connector.

    9. C303531

      Disengage the 4 wire harness clamps.

  4. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY

    C303286

    1. Disconnect the park/neutral position switch assembly connector.

    2. C303559N01

      Using SST, remove the park/neutral position switch assembly and gasket from the multi-mode manual transaxle assembly.

      09817-16011

  5. REMOVE NO. 1 LOCK BALL ASSEMBLY

    1. C303560

      Using a 18 mm socket wrench, remove the No. 1 lock ball assembly from the manual transmission case.

  6. REMOVE SHIFT AND SELECT ACTUATOR ASSEMBLY

    1. C303532

      Remove the bolt and wire harness clamp bracket from the shift and select actuator assembly.

    2. C303299C01

      *1

      Wire Harness Clamp Bracket

      Remove the 6 bolts, 2 wire harness clamp brackets and shift and select actuator assembly from the manual transmission case.