FRONT PROPELLER SHAFT ASSEMBLY (for TSAM Made) DISASSEMBLY


  1. REMOVE SLIDING SHAFT BOOT


    1. Place matchmarks on the propeller shaft and sleeve yoke.

    2. Using a side cutter or pliers, remove the small and large boot clamps.

    3. Disconnect the boot from the sleeve yoke.

    4. Remove the sleeve yoke, and then remove the boot from the propeller shaft.

  2. REMOVE UNIVERSAL JOINT SPIDER ASSEMBLY

    A01DWYSE01

    1. Place matchmarks on the flange yoke and sleeve yoke.

    2. A01E2IXE01

      Using a brass bar and hammer, slightly tap in the spider bearing outer races.

    3. Using needle nose pliers, remove the 4 snap rings from the grooves.

    4. A01DZMCE01

      Clamp the propeller shaft in a vise between aluminum plates.

    5. Using SST, push the sleeve yoke side spider bearing until: 1) the spider almost touches the sleeve yoke or propeller shaft, and 2) the spider bearing on the opposite side is partially pushed out.

      SST
      09332-25010

      Tech Tips

      Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.

    6. A01DV4CE01

      Clamp the pushed out spider bearing outer race in a vise and tap the propeller shaft to remove the spider bearing.

      Note

      Do not tap the shaft tube.

      Tech Tips

      Remove the spider bearing from the opposite side of the spider using the same procedure.

    7. Separate the flange yoke and spider from the sleeve yoke.

    8. A01E1ASE01

      Reinstall the 2 removed spider bearings to the spider and clamp the spider bearings in a vise.

    9. Using SST, push the flange yoke side spider bearing until: 1) the spider almost touches the flange yoke, and 2) the spider bearing on the opposite side is partially pushed out.

      SST
      09332-25010

      Tech Tips

      Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.

    10. A01DZDOE01

      Clamp the pushed out spider bearing outer race in a vise and tap the flange yoke to remove the spider bearing.

      Tech Tips

      Remove the spider bearing from the opposite side of the spider using the same procedure.

    11. Separate the spider from the flange yoke.

      Tech Tips

      Perform the removal of the other universal joint spider using the same procedures.